John Deere 160GLC & 180GLC Excavator Operator’s Manual OMT306200 PDF

Description

John Deere 160GLC & 180GLC Excavator Operator’s Manual OMT306200 – PDF DOWNLOAD

• P/N: OMT306200_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 160GLC, 180GLC
• Series: G SERIES
• Serials:
  • PIN: 1FF160GX__E055001—
  • PIN: 1FF180GX__E020001—

TABLE OF CONTENTS:

John Deere 160GLC & 180GLC Excavator Operator’s Manual OMT306200 – PDF DOWNLOAD

160GLC and 180GLC Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 5
License Agreement for John Deere Software 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Required Emission-Related Information 17
FCC Notifications to User 17
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 18
John Deere Online Bookstore 21
Technical Information Feedback Form 22
Contents 23
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 28
Recognize Safety Information 28
Follow Safety Instructions 28
Operate Only If Qualified 28
Wear Protective Equipment 29
Avoid Unauthorized Machine Modifications 29
Control Pattern Selector—If Equipped 29
Add Cab Guarding for Special Uses 29
Inspect Machine 30
Stay Clear of Moving Parts 30
Avoid High-Pressure Fluids 30
Avoid High-Pressure Oils 31
Work In Ventilated Area 31
Avoid Static Electricity Risk When Refueling 32
Prevent Fires, Clean Debris From Machine 33
Prevent Battery Explosions 33
Handle Chemical Products Safely 34
Decommissioning — Proper Recycling and Disposal of Fluids and Components 34
Exhaust Filter Ash Handling and Disposal 35
Prepare for Emergencies 35
Clean Debris from Machine 35
Safety—Operating Precautions 36
Use Steps and Handholds Correctly 36
Start Only From Operator’s Seat 36
Use and Maintain Seat Belt 36
Prevent Unintended Machine Movement 37
Avoid Work Site Hazards 37
Keep Riders Off Machine 38
Avoid Backover Accidents 38
Inspect and Maintain ROPS 38
Avoid Machine Tip Over and Machine Damage 39
Use Special Care When Lifting Objects 39
Use Special Care When Operating 39
Travel Safely 40
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Cooling System Safely 41
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 42
Drive Metal Pins Safely 42
Clean Exhaust Filter Safely 43
Safety—Safety Signs 44
Safety Signs 44
Hydraulic Coupler Safety Signs—If Equipped 54
Operation—Operator’s Station 56
Pedals, Levers, and Panels 56
Switch Panel 57
Switch Panel Functions 58
Rear Left Panel 59
Horn 59
Power Boost Button 60
Pilot Shutoff Lever 60
Left Console 61
Travel Alarm and Travel Alarm Cancel Switch 61
Seat Heater Switch—If Equipped 61
Reversing Fan Switch—If Equipped 62
Right Console 62
Exhaust Filter Parked Cleaning Switch 63
Right Enable Switch 63
Service ADVISOR™ Remote (SAR) Switch 64
Cab Heater and Air Conditioner 65
Selecting Display Between Celsius and Fahrenheit 66
Operating the AM/FM Radio 67
Fire Extinguisher Mounting Location 68
Alternative Exit Tool 68
Cab Dome Light Switch 69
Opening Upper Front (Alternative Exit) Window 69
Removing and Storing the Lower Front Window 70
Opening Cab Door Window 70
Opening and Closing the Polycarbonate-Type Roof Exit Cover 71
Adjusting the Mechanical Suspension Seat 71
Adjusting the Air Suspension Seat—If Equipped 72
Adjusting Pilot Control Lever Console Height 72
Operation—Monitor Operation 73
Monitor 73
Monitor Functions 74
Monitor Start-Up 75
Main Menu 76
Main Menu—Alarm List 77
Main Menu—Air Conditioner 82
Main Menu—Radio 84
Main Menu—Work Mode 85
Main Menu—Setting Menu 86
Main Menu—Setting Menu—Date and Time 87
Main Menu—Setting Menu—Auto-Shutdown 87
Main Menu—Setting Menu—Auto-Shutdown 88
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 89
Main Menu—Setting Menu—Sub Meter Selection 90
Main Menu—Setting Menu—Rear View Camera Monitor 91
Main Menu—Setting Menu—Display Item Selection 92
Main Menu—Setting Menu—Brightness Adjustment 92
Main Menu—Setting Menu—Language 92
Main Menu—Setting Menu—Unit Selection 93
Main Menu—Setting Menu—Main Menu Sequence Change 93
Main Menu—Information Menu 94
Main Menu—Information Menu—Operation 95
Main Menu—Information Menu—Maintenance 96
Main Menu—Information Menu—Troubleshooting 96
Main Menu—Information Menu—Monitoring 97
Operation—Operating the Machine 98
Before Starting Work 98
Operator’s Daily Machine Check Before Starting 98
Engine Break-In Period 99
Starting Engine 100
Cold Weather Start Aid 100
Cold Weather Warm-Up 101
Operate Within Machine Limits 102
Digging and Grading Operation 102
Travel Pedals and Levers 104
Exhaust Filter 105
Exhaust Filter Parked Cleaning 106
Service ADVISOR™ Remote (SAR) Software Delivery Process 108
Service ADVISOR™ Remote (SAR) Operation 109
Locking the Hydraulic Coupler to the Attachment—If Equipped 110
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 112
Control Lever Pattern Operation 113
Mechanical Control Lever Pattern Selector—If Equipped 114
Control Lever Pattern Conversion 115
Operating in Water and Mud 115
Driving Up a Steep or Slippery Slope 116
Lifting 116
Lower Boom With Engine Stopped 117
Parking the Machine 118
Loading and Unloading for Transport 119
Towing Machine 120
Lifting the Machine 120
Maintenance—Machine 121
Diesel Fuel 121
Diesel Fuel Specifications 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Fuel Filters 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Alternative and Synthetic Lubricants 126
Mixing of Lubricants 126
Lubricant Storage 126
John Deere Break-In Plus™ Engine Oil 127
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 127
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 128
Oil Filters 128
Hydraulic Oil 128
Swing Gear Case and Travel Gear Case Oils 130
Pump Drive Gear Case Oil 130
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 131
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 132
Drain Intervals for Diesel Engine Coolant 133
John Deere COOL-GARD™ II Coolant Extender 133
Supplemental Coolant Additives 133
Operating in Warm Temperature Climates 134
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 134
Testing Diesel Engine Coolant 135
Disposing of Coolant 135
Maintenance—Periodic Maintenance 136
Service Machine at Specified Intervals 136
Check the Hour Meter Regularly 136
Prepare Machine for Maintenance 136
Open Access Doors for Service 138
Open Engine Cover for Service 138
Fuel Tank 138
Hydraulic Breaker Attachment 139
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 139
Service Intervals 140
Required Parts 142
Maintenance—As Required 143
Remove and Clean Fuel Tank Inlet Screen 143
Check Windshield Washer Fluid Level 143
Check and Clean Air Cleaner Dust Unloader Valve 143
Check and Adjust Track Sag 144
Clean Rear Camera Lens—If Equipped 145
Check Coolant 145
Service Exhaust Filter 146
Clean and Tighten Battery Terminals 146
Maintenance—10 Hours or Daily 147
Check Engine Oil Level 147
Check Engine Coolant Level 148
Check Hydraulic Tank Oil Level 149
Lubricate Hydraulic Coupler—If Equipped 150
Maintenance—Every 50 Hours or Weekly 151
Drain Water and Sediment from Fuel Tank Sump 151
Drain Primary Fuel Filter and Water Separator 151
Drain Final Fuel Filter 152
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 152
Lubricate Working Tool Pivots 153
Maintenance—Every 100 Hours 154
Inspect and Re-Torque Track Hardware 154
Maintenance—Every 250 Hours 155
Check Swing Gear Case Oil Level 155
Drain Water and Sediment from Hydraulic Tank 155
Check Pump Drive Gear Case Oil Level 157
Check Hybrid Battery Electrolyte Level—If Equipped 158
Check Travel Gear Case Oil Level 160
Lubricate Front End Pin Joints 161
Take Engine Oil Sample 161
Maintenance—Every 500 Hours 162
Lubricate Swing Bearing 162
Lubricate Swing Bearing Gear 162
Replace Primary Fuel Filter and Water Separator 163
Replace Final Fuel Filter 164
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 165
Check Air Intake Hoses 165
Drain and Refill Engine Oil and Replace Filter 166
Clean Cab Fresh Air and Cab Recirculating Air Filters 167
Take Fluid Samples 167
Maintenance—Every 1000 Hours 168
Drain and Refill Swing Gear Case Oil 168
Replace Hydraulic Tank Oil Filter 169
Replace Pilot Oil Filter 170
Drain and Refill Pump Drive Gear Case Oil 171
Remove and Clean Open Crankcase Ventilation (OCV) Hose 171
Inspect Serpentine Belt 172
Replace Air Cleaner Elements 173
Replace Air Cleaner Dust Unloader Valve 174
Check Coolant 174
Maintenance—Every 2000 Hours 175
Check and Adjust Engine Valve Lash 175
Drain and Refill Travel Gear Case Oil 175
Replace Open Crankcase Ventilation (OCV) Filter 175
Maintenance—Every 5000 Hours 176
Drain and Refill Hydraulic Tank Oil 176
Replace Hydraulic Tank Vent Cap Filter 179
Maintenance—Every 6000 Hours 180
Drain Cooling System 180
Cooling System Fill and Deaeration Procedure 181
Miscellaneous—Machine 182
Bleed Fuel System 182
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 182
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 183
Do Not Service Control Valves, Cylinders, Pumps, or Motors 183
Precautions for Alternator and Regulator 183
Handling, Checking, and Servicing Batteries Carefully 184
Using Battery Charger 186
Using Booster Batteries—24-Volt System 188
Replacing Batteries 188
Fluid Sampling Test Ports—If Equipped 189
Welding On Machine 190
Clean the Machine Regularly 190
Adding 12-Volt Accessories 191
JDLink Machine Monitoring System (MMS)—If Equipped 191
Replacing Fuses 191
Replacing Bucket Teeth 194
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 196
Replacing Bucket Teeth—TK Series 196
Bucket Remove and Install 197
Track Sag General Information 201
Check Track Shoe Hardware 201
Hardware Torque Specifications 201
Unified Inch Bolt and Screw Torque Values 202
Metric Bolt and Screw Torque Values 203
Miscellaneous—Operational Checkout 204
Operational Checkout 204
Miscellaneous—Troubleshooting 250
Troubleshooting Procedure 250
Engine 251
Hydraulic System 254
Electrical System 256
Miscellaneous—Storage 258
Prepare Machine for Storage 258
Monthly Storage Procedure 259
Miscellaneous—Machine Numbers 260
Record Product Identification Number (PIN) 260
Record Engine Serial Number 260
Record Travel Motor Serial Numbers 261
Record Swing Motor Serial Number 261
Record Hydraulic Coupler Serial Number—If Equipped 262
Record Hydraulic Pump Serial Number 262
Keep Proof of Ownership 263
Keep Machines Secure 263
Miscellaneous—Specifications 264
160GLC Engine Specifications 264
180GLC Engine Specifications 264
160GLC and 180GLC Drain and Refill Capacities 265
160GLC Machine Specifications 266
180GLC Machine Specifications 268
160GLC Working Ranges 270
180GLC Working Ranges 272
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 274
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 275
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 276
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 277
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 600 mm (24 in ) 278
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 700 mm (28 in ) 279
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 800 mm (32 in ) 280
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 600 mm (24 in ) 281
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 700 mm (28 in ) 282
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 800 mm (32 in ) 283
Page Number 27
Section 1-1 27
Section 1-2 28
Section 1-3 36
Section 1-4 41
Section 1-5 44
Section 2-1 56
Section 2-2 73
Section 2-3 98
Section 3-1 121
Section 3-2 136
Section 3-3 143
Section 3-4 147
Section 3-5 151
Section 3-6 154
Section 3-7 155
Section 3-8 162
Section 3-9 168
Section 3-10 175
Section 3-11 176
Section 3-12 180
Section 4-1 182
Section 4-2 204
Section 4-3 250
Section 4-4 258
Section 4-5 260
Section 4-6 264

S.V 04/24