John Deere 160GLC & 180GLC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 160GLC & 180GLC Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 160GLC & 180GLC Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT364032X19_81
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 160GLC, 180GLC
Series: G SERIES
Serial:
PIN: 1FF160GX_ _F055671—
PIN: 1FF180GX_ _F020331—
Complete Service Information: T364031X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 160GLC & 180GLC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Recognize Safety Information 34
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 35
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Control Pattern 35
Control Pattern Selector—If Equipped 36
Add Cab Guarding for Special Uses 36
Inspect Machine 36
Stay Clear of Moving Parts 36
Avoid High-Pressure Fluids 37
Avoid High-Pressure Oils 37
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Exhaust Filter Ash Handling and Disposal 41
Prepare for Emergencies 41
Clean Debris from Machine 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Heated and Ventilated Operator’s Seat 44
Prevent Unintended Machine Movement 44
Avoid Work Site Hazards 45
Keep Riders Off Machine 45
Avoid Backover Accidents 46
Inspect and Maintain ROPS 46
Avoid Machine Tip Over and Machine Damage 47
Use Special Care When Lifting Objects 47
Use Care When Swinging Machine 48
Operate Boom With Care 48
Avoid Power Lines 48
Travel Safely 49
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Service Cooling System Safely 51
Remove Paint Before Welding or Heating 51
Make Welding Repairs Safely 51
Drive Metal Pins Safely 52
Use Proper Lifting Equipment 52
Clean Exhaust Filter Safely 53
Safety—Safety Signs and Other Instructions 54
Safety Signs and Other Instructions 54
Safety Signs Installed on Hydraulic Coupler—If Equipped 61
Operation—Operator’s Station 62
Pedals, Levers, and Panels 62
Switch Panel 63
Switch Panel Functions 64
Rear Left Panel 65
Horn 65
Power Boost Button 65
Pilot Shutoff Lever 66
Left Console 66
Travel Alarm and Travel Alarm Cancel Switch 66
Seat Heater Switch—If Equipped 67
Seat Heating and Cooling Switch—If Equipped 67
Reversing Fan Switch—If Equipped 67
Rear Light Switch—If Equipped 68
Right Console 68
Exhaust Filter Parked Cleaning Switch 69
Right Enable Switch—If Equipped 69
Service ADVISOR™ Remote (SAR) Switch 70
Auxiliary Function Enable Switch—If Equipped 70
USB Charge Port—If Equipped 71
Cab Heater and Air Conditioner 72
Selecting Display Between Celsius and Fahrenheit 73
Operating the AM/FM Radio 74
Fire Extinguisher Mounting Location 75
Alternative Exit Tool 75
Cab Dome Light Switch 76
Opening Upper Front (Alternative Exit) Window 76
Removing and Storing the Lower Front Window 77
Opening Cab Door Window 77
Opening and Closing the Polycarbonate-Type Roof Exit Cover 78
Adjusting the Mechanical Suspension Seat 79
Adjusting the Air Suspension Seat—If Equipped 80
Adjusting the Premium Air Suspension Seat—If Equipped 81
Adjusting Pilot Control Lever Console Height 83
Operation—Monitor Operation 84
Monitor 84
Monitor Functions 85
Aftertreatment Indicators Overview 87
Monitor Start-Up 88
Main Menu 89
Main Menu—Alarm List 90
Main Menu—Air Conditioner 97
Main Menu—Radio 99
Main Menu—Work Mode 100
Main Menu—Setting Menu 101
Main Menu—Setting Menu—Date and Time 102
Main Menu—Setting Menu—Attachment Name Input 102
Main Menu—Setting Menu—Auto-Shutdown 103
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 104
Main Menu—Setting Menu—Sub Meter Selection 105
Main Menu—Setting Menu—Rear View Camera Monitor 106
Main Menu—Setting Menu—Display Item Selection 107
Main Menu—Setting Menu—Brightness Adjustment 107
Main Menu—Setting Menu—Language 107
Main Menu—Setting Menu—Unit Selection 108
Main Menu—Setting Menu—Emergency Override 108
Main Menu—Setting Menu—Main Menu Sequence Change 109
Main Menu—Information Menu 109
Main Menu—Information Menu—Operation 110
Main Menu—Information Menu—Maintenance 111
Main Menu—Information Menu—Troubleshooting 111
Main Menu—Information Menu—Monitoring 112
Operation—Operating the Machine 113
Before Starting Work 113
Inspect Machine Daily Before Starting 113
Battery Disconnect Switch 114
Engine Break-In Period 114
Starting Engine 115
Cold Weather Start Aid 116
Cold Weather Warm-Up 117
Operate Within Machine Limits 118
Operator Ability 118
Travel Pedals and Levers 119
Auxiliary Function Lever (AFL) 120
Exhaust Filter 121
Exhaust Filter Parked Cleaning 123
Selective Catalytic Reduction (SCR) System Overview 125
US EPA Qualified Emergency Use — SCR Derate Override Option 126
EU Qualified Emergency Use — SCR Derate Override Option 127
Service ADVISOR™ Remote (SAR) Software Delivery Process 128
Service ADVISOR™ Remote (SAR) Operation 129
Locking the Hydraulic Coupler to the Attachment—If Equipped 131
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 133
Control Lever Pattern Operation 134
Mechanical Control Lever Pattern Selector—If Equipped 135
Control Lever Pattern Conversion 136
Operating in Water and Mud 137
Driving Up a Steep or Slippery Slope 137
Required Machine Stop Warning 138
Lifting 140
Lower Boom With Engine Stopped 141
Parking the Machine 142
Loading Machine for Transport 143
Towing-Recovery Procedure 145
Lifting With Bucket Loop 146
Lifting With John Deere Quick Coupler 147
Lifting the Machine 148
Maintenance—Machine 149
Required Emission-Related Information 149
Diesel Fuel 149
Diesel Fuel Specifications 150
Lubricity of Diesel Fuel 150
Handling and Storing Diesel Fuel 150
Biodiesel Fuel 151
Testing Diesel Fuel 152
Supplemental Diesel Fuel Additives 152
Fuel Filters 152
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 153
Refilling Diesel Exhaust Fluid (DEF) Tank 154
Testing Diesel Exhaust Fluid (DEF) 155
Storing Diesel Exhaust Fluid (DEF) 155
Disposal of Diesel Exhaust Fluid (DEF) 156
Minimizing the Effect of Cold Weather on Diesel Engines 157
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 158
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 159
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 160
Diesel Engine Oil Service Interval for Operation at High Altitude 160
Oil Filters 161
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 162
Water Quality for Mixing with Coolant Concentrate 163
Operating in Warm Temperature Climates 163
Testing Coolant Freeze Point 164
Disposing of Coolant 164
Alternative and Synthetic Lubricants 165
Lubricant Storage 165
Mixing of Lubricants 165
Hydraulic Oil 166
Pump Drive Gear Case Oil 167
Swing Gear Case and Travel Gear Case Oils 167
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 168
Maintenance—Periodic Maintenance 169
Service Machine at Specified Intervals 169
Check the Hour Meter Regularly 169
Prepare Machine for Maintenance 170
Open Access Doors for Service 171
Open Engine Cover for Service 171
Fuel Tank 172
Hydraulic Breaker Attachment 172
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 172
Service Intervals 173
Required Parts 175
Maintenance—As Required 177
Remove and Clean Fuel Tank Inlet Screen 177
Check Windshield Washer Fluid Level 177
Check and Clean Air Cleaner Dust Unloader Valve 177
Check and Adjust Track Sag 178
Clean Rear Camera Lens 179
Service Exhaust Filter 180
Clean and Tighten Battery Terminals 180
Maintenance—Every 10 Hours or Daily 181
Check Engine Oil Level 181
Check Engine Coolant Level 182
Check Hydraulic Tank Oil Level 183
Lubricate Hydraulic Coupler—If Equipped 184
Maintenance—Every 50 Hours or Weekly 185
Drain Water and Sediment From Fuel Tank Sump 185
Drain Primary Fuel Filter and Water Separator 185
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 186
Lubricate Working Tool Pivots 186
Maintenance—Every 100 Hours 187
Inspect and Re-Torque Track Hardware 187
Maintenance—Every 250 Hours 188
Check Swing Gear Case Oil Level 188
Drain Water and Sediment From Hydraulic Tank 189
Check Pump Drive Gear Case Oil Level 190
Check Hybrid Battery Electrolyte Level—If Equipped 191
Check Travel Gear Case Oil Level 193
Take Engine Oil Sample 193
Lubricate Front End Pin Joints 194
Maintenance—Every 500 Hours 195
Lubricate Swing Bearing 195
Lubricate Swing Bearing Gear 195
Replace Primary Fuel Filter and Water Separator 196
Replace Final Fuel Filter 197
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 198
Check Air Intake Hoses 199
Drain and Refill Engine Oil and Replace Filter 199
Clean Cab Fresh Air and Cab Recirculating Air Filters 200
Take Fluid Samples 200
Maintenance—Every 1000 Hours 201
Drain and Refill Swing Gear Case Oil 201
Replace Pilot Oil Filter 202
Replace Hydraulic Tank Oil Filter 204
Inspect Serpentine Belt 205
Drain and Refill Pump Drive Gear Case Oil 205
Remove and Clean Open Crankcase Ventilation (OCV) Hose 206
Replace Air Cleaner Elements 207
Replace Air Cleaner Dust Unloader Valve 208
Check Coolant Condition 208
Maintenance—Every 2000 Hours 209
Check and Adjust Engine Valve Lash 209
Drain and Refill Travel Gear Case Oil 209
Replace Open Crankcase Ventilation (OCV) Filter 209
Clean Diesel Exhaust Fluid (DEF) Tank—160GLC (S N —056599), 180GLC (S N —020689) 210
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle—160GLC (S N —056599), 180GLC (S N —020689) 210
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 210
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 211
Maintenance—Every 4000 Hours 212
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 212
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle—160GLC (S N 056600—057999), 180GLC (S N 020690—021299) 213
Clean Diesel Exhaust Fluid (DEF) Tank—160GLC (S N 056600—057999), 180GLC (S N 020690—021299) 213
Maintenance—Every 5000 Hours 214
Drain and Refill Hydraulic Tank Oil 214
Replace Hydraulic Tank Vent Cap Filter 216
Maintenance—Every 6000 Hours 217
Drain Cooling System 217
Cooling System Fill and Deaeration Procedure 218
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 219
Miscellaneous—Machine 223
Clean Machine Regularly 223
Bleed Fuel System 223
Bleed Hydraulic System 224
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 224
Replace Coolant Filter—160GLC (S N —056599), 180GLC (S N —020689) 225
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 226
Do Not Service Control Valves, Cylinders, Pumps, or Motors 226
Precautions for Alternator and Regulator 226
Handling, Checking, and Servicing Batteries Carefully 227
Using Battery Charger 228
Using Booster Batteries—24-Volt System 230
Replacing Batteries 230
Fluid Sampling Test Ports—If Equipped 231
Welding on Machine 231
Keep Electronic Control Unit Connectors Clean 232
Adding 12-Volt Accessories 232
JDLink™ Machine Monitoring System (MMS)—If Equipped 232
Keep ROPS Installed Properly 233
Replacing Fuses 234
Replacing Seat Belt 236
Replacing Bucket Teeth 237
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 238
Replacing Bucket Teeth—TK Series 238
Bucket Remove and Install 239
Track Sag General Information 243
Check Track Shoe Hardware 243
Hardware Torque Specifications 243
Unified Inch Bolt and Screw Torque Values 244
Metric Bolt and Screw Torque Values 245
Miscellaneous—Operational Checkout 246
Operational Checkout 246
Diagnostic Trouble Code Check 246
Operational Checks—Key Switch Off, Engine Off Checks 246
Operational Checks—Key Switch On, Engine Off Checks 249
Operational Checks—Key Switch On, Engine On Checks 260
Miscellaneous—Troubleshooting 291
Troubleshooting Procedure 291
Engine 292
Hydraulic System 297
Electrical System 299
Software Update 301
Miscellaneous—Storage 302
Prepare Machine for Storage 302
Monthly Storage Procedure 303
Preparing Engine for Long-Term Storage 304
Removing Engine From Long-Term Storage 305
Miscellaneous—Machine Numbers 306
Record Product Identification Number (PIN) 306
Record Engine Serial Number 306
Record Travel Motor Serial Numbers 306
Record Swing Motor Serial Number 307
Record Hydraulic Coupler Serial Number—If Equipped 307
Record Hydraulic Pump Serial Number 308
Keep Proof of Ownership 308
Keep Machines Secure 308
Miscellaneous—Specifications 309
160GLC Engine Specifications 309
180GLC Engine Specifications 309
160GLC and 180GLC Drain and Refill Capacities 310
160GLC Machine Specifications 311
180GLC Machine Specifications 313
160GLC Working Ranges 315
180GLC Working Ranges 317
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in); Bucket: 528 kg (1164 lb); Shoe: 600 mm (24 in) 319
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in); Bucket: 528 kg (1164 lb); Shoe: 700 mm (28 in) 320
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in); Bucket: 528 kg (1164 lb); Shoe: 600 mm (24 in) 321
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in); Bucket: 528 kg (1164 lb); Shoe: 700 mm (28 in) 322
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 323
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 324
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 325
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 326
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 327
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 328
Page Number 27
Section 1-1 33
Section 1-2 34
Section 1-3 43
Section 1-4 50
Section 1-5 54
Section 2-1 62
Section 2-2 84
Section 2-3 113
Section 3-1 149
Section 3-2 169
Section 3-3 177
Section 3-4 181
Section 3-5 185
Section 3-6 187
Section 3-7 188
Section 3-8 195
Section 3-9 201
Section 3-10 209
Section 3-11 212
Section 3-12 214
Section 3-13 217
Section 4-1 223
Section 4-2 246
Section 4-3 291
Section 4-4 302
Section 4-5 306
Section 4-6 309

S.V 04/24