John Deere 160GLC & 180GLC Excavators Operator’s Manual OMT308595 PDF

Description

John Deere 160GLC & 180GLC Excavators Operator’s Manual OMT308595 – PDF DOWNLOAD

• P/N: OMT308595_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 160GLC, 180GLC
• Series: G SERIES
• Serials:
  • PIN: 1FF160GX__D055001—
  • PIN: 1FF180GX__D020001—

TABLE OF CONTENTS:

John Deere 160GLC & 180GLC Excavators Operator’s Manual OMT308595 – PDF DOWNLOAD

160GLC and 180GLC Excavators 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 8
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 10
Required Emission-Related Information 16
FCC Notifications to User 16
John Deere Online Bookstore 17
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Control Pattern Selector—If Equipped 25
Add Cab Guarding for Special Uses 25
Inspect Machine 26
Stay Clear of Moving Parts 26
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 27
Work In Ventilated Area 27
Avoid Static Electricity Risk When Refueling 28
Prevent Fires, Clean Debris From Machine 29
Prevent Battery Explosions 29
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 31
Clean Debris from Machine 31
Safety—Operating Precautions 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 33
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Inspect and Maintain ROPS 34
Avoid Machine Tip Over and Machine Damage 35
Use Special Care When Lifting Objects 35
Use Special Care When Operating 35
Travel Safely 36
Prevent Acid Burns 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 38
Drive Metal Pins Safely 38
Safety—Safety Signs 39
Safety Signs 39
Hydraulic Coupler Safety Signs—If Equipped 49
Operation—Operator’s Station 51
Pedals, Levers, and Panels 51
Switch Panel 52
Switch Panel Functions 53
Rear Left Panel 54
Horn 54
Power Boost Button 55
Pilot Shutoff Lever 55
Left Console 56
Travel Alarm and Travel Alarm Cancel Switch 56
Seat Heater Switch—If Equipped 56
Reversing Fan Switch—If Equipped 57
Right Console 57
Right Enable Switch 57
Auxiliary Function Enable Switch—If Equipped 58
Cab Heater and Air Conditioner 59
Selecting Display Between Celsius and Fahrenheit 60
Operating the AM/FM Radio 61
Fire Extinguisher Mounting Location 62
Alternative Exit Tool 62
Cab Dome Light Switch 63
Opening Upper Front (Alternative Exit) Window 63
Removing and Storing the Lower Front Window 64
Opening Cab Door Window 64
Opening and Closing the Polycarbonate-Type Roof Exit Cover 65
Adjusting the Mechanical Suspension Seat 65
Adjusting the Air Suspension Seat—If Equipped 66
Adjusting Pilot Control Lever Console Height 66
Operation—Monitor Operation 67
Monitor 67
Monitor Functions 68
Monitor Start-Up 69
Main Menu 70
Main Menu—Alarm List 71
Main Menu—Air Conditioner 75
Main Menu—Radio 77
Main Menu—Work Mode 78
Main Menu—Setting Menu 79
Main Menu—Setting Menu—Date and Time 80
Main Menu—Setting Menu—Attachment Name Input 80
Main Menu—Setting Menu—Auto-Shutdown 81
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 81
Main Menu—Setting Menu—Sub Meter Selection 82
Main Menu—Setting Menu—Rear View Camera Monitor 83
Main Menu—Setting Menu—Display Item Selection 84
Main Menu—Setting Menu—Brightness Adjustment 84
Main Menu—Setting Menu—Language 84
Main Menu—Setting Menu—Unit Selection 85
Main Menu—Setting Menu—Main Menu Sequence Change 85
Main Menu—Information Menu 86
Main Menu—Information Menu—Operation 87
Main Menu—Information Menu—Maintenance 88
Main Menu—Information Menu—Troubleshooting 88
Main Menu—Information Menu—Monitoring 88
Operation—Operating the Machine 89
Before Starting Work 89
Operator’s Daily Machine Check Before Starting 89
Engine Break-In Period 90
Starting Engine 91
Cold Weather Start Aid—If Equipped 92
Cold Weather Warm-Up 93
Operate Within Machine Limits 94
Digging and Grading Operation 94
Travel Pedals and Levers 96
Auxiliary Function Lever (AFL) 97
Locking the Hydraulic Coupler to the Attachment—If Equipped 98
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 100
Control Lever Pattern Operation 101
Mechanical Control Lever Pattern Selector—If Equipped 102
Control Lever Pattern Conversion 103
Operating in Water and Mud 103
Driving Up a Steep or Slippery Slope 104
Lifting 104
Lower Boom With Engine Stopped 105
Parking the Machine 106
Loading and Unloading for Transport 107
Towing Machine 108
Lifting the Machine 108
Maintenance—Machine 109
Diesel Fuel 109
Lubricity of Diesel Fuel 110
Handling and Storing Diesel Fuel 110
Biodiesel Fuel 111
Testing Diesel Fuel 112
Fuel Filters 112
Minimizing the Effect of Cold Weather on Diesel Engines 113
Alternative and Synthetic Lubricants 114
Mixing of Lubricants 114
Lubricant Storage 114
Diesel Engine Break-In™ Oil 115
Diesel Engine Oil—Tier 3 and Stage III A Engines 115
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines 116
Oil Filters 116
Hydraulic Oil 116
Swing Gear Case and Travel Gear Case Oils 118
Pump Drive Gear Case Oil 118
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 119
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 120
Drain Intervals for Diesel Engine Coolant 121
John Deere COOL-GARD™ II Coolant Extender 121
Supplemental Coolant Additives 121
Operating in Warm Temperature Climates 122
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 122
Testing Diesel Engine Coolant 123
Disposing of Coolant 123
Maintenance—Periodic Maintenance 124
Service Machine at Specified Intervals 124
Check the Hour Meter Regularly 124
Prepare Machine for Maintenance 124
Open Access Doors for Service 126
Open Engine Cover for Service 126
Fuel Tank 126
Hydraulic Breaker Attachment 127
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 127
Service Intervals 128
Required Parts 130
Maintenance—As Required 131
Remove and Clean Fuel Tank Inlet Screen 131
Check Windshield Washer Fluid Level 131
Check and Clean Air Cleaner Dust Unloader Valve 132
Check and Adjust Track Sag 132
Clean Rear Camera Lens—If Equipped 133
Check Coolant 134
Clean and Tighten Battery Terminals 134
Maintenance—10 Hours or Daily 135
Check Engine Oil Level 135
Check Engine Coolant Level 136
Check Hydraulic Tank Oil Level 137
Lubricate Hydraulic Coupler—If Equipped 138
Maintenance—Every 50 Hours or Weekly 139
Drain Water and Sediment from Fuel Tank Sump 139
Drain Primary Fuel Filter and Water Separator 139
Drain Final Fuel Filter 140
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 140
Lubricate Working Tool Pivots 141
Maintenance—Every 100 Hours 142
Inspect and Re-Torque Track Hardware 142
Maintenance—Every 250 Hours 143
Check Swing Gear Case Oil Level 143
Drain Water and Sediment from Hydraulic Tank 143
Check Pump Drive Gear Case Oil Level 145
Check Hybrid Battery Electrolyte Level—If Equipped 146
Check Travel Gear Case Oil Level 148
Lubricate Front End Pin Joints 149
Take Engine Oil Sample 149
Maintenance—Every 500 Hours 150
Lubricate Swing Bearing 150
Lubricate Swing Bearing Gear 150
Replace Primary Fuel Filter and Water Separator 151
Replace Final Fuel Filter 152
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 153
Check Air Intake Hoses 153
Drain and Refill Engine Oil and Replace Filter 154
Clean Cab Fresh Air and Cab Recirculating Air Filters 155
Take Fluid Samples 155
Maintenance—Every 1000 Hours 156
Drain and Refill Swing Gear Case Oil 156
Replace Hydraulic Tank Oil Filter 157
Replace Pilot Oil Filter 158
Drain and Refill Pump Drive Gear Case Oil 159
Remove and Clean Engine Crankcase Ventilation Tube 159
Inspect Serpentine Belt 160
Replace Air Cleaner Elements 161
Replace Air Cleaner Dust Unloader Valve 162
Check Coolant 162
Maintenance—Every 2000 Hours 163
Check and Adjust Engine Valve Lash 163
Drain and Refill Travel Gear Case Oil 163
Maintenance—Every 4000 Hours 164
Replace Engine Crankshaft Damper 164
Maintenance—Every 5000 Hours 165
Drain and Refill Hydraulic Tank Oil 165
Replace Hydraulic Tank Vent Cap Filter 168
Maintenance—Every 6000 Hours 169
Drain Cooling System 169
Cooling System Fill and Deaeration Procedure 170
Miscellaneous—Machine 171
Bleed Fuel System 171
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 171
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 172
Do Not Service Control Valves, Cylinders, Pumps, or Motors 172
Precautions for Alternator and Regulator 172
Handling, Checking, and Servicing Batteries Carefully 173
Using Battery Charger 175
Using Booster Batteries—24-Volt System 177
Replacing Batteries 177
Fluid Sampling Test Ports 178
Welding on Machine 178
Clean the Machine Regularly 179
Adding 12-Volt Accessories 179
JDLink™ Machine Monitoring System (MMS) 179
Replacing Fuses 180
Replacing Bucket Teeth 183
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 185
Replacing Bucket Teeth—TK Series 185
Bucket Remove and Install 186
Track Sag General Information 190
Check Track Shoe Hardware 190
Hardware Torque Specifications 190
Unified Inch Bolt and Screw Torque Values 191
Metric Bolt and Screw Torque Values 192
Miscellaneous—Operational Checkout 193
Operational Checkout 193
Miscellaneous—Troubleshooting 238
Troubleshooting Procedure 238
Engine 239
Hydraulic System 242
Electrical System 244
Miscellaneous—Storage 246
Prepare Machine for Storage 246
Monthly Storage Procedure 247
Miscellaneous—Machine Numbers 248
Record Product Identification Number (PIN) 248
Record Engine Serial Number 248
Record Travel Motor Serial Numbers 249
Record Swing Motor Serial Number 249
Record Hydraulic Coupler Serial Number—If Equipped 250
Record Hydraulic Pump Serial Number 250
Keep Proof of Ownership 251
Keep Machines Secure 251
Miscellaneous—Specifications 252
160GLC and 180GLC Engine Specifications 252
160GLC and 180GLC Drain and Refill Capacities 252
160GLC Machine Specifications 253
180GLC Machine Specifications 255
160GLC Working Ranges 257
180GLC Working Ranges 259
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 261
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 262
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 263
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 264
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 600 mm (24 in ) 265
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 700 mm (28 in ) 266
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 800 mm (32 in ) 267
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 600 mm (24 in ) 268
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 700 mm (28 in ) 269
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 800 mm (32 in ) 270
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 32
Section 1-4 37
Section 1-5 39
Section 2-1 51
Section 2-2 67
Section 2-3 89
Section 3-1 109
Section 3-2 124
Section 3-3 131
Section 3-4 135
Section 3-5 139
Section 3-6 142
Section 3-7 143
Section 3-8 150
Section 3-9 156
Section 3-10 163
Section 3-11 164
Section 3-12 165
Section 3-13 169
Section 4-1 171
Section 4-2 193
Section 4-3 238
Section 4-4 246
Section 4-5 248
Section 4-6 252

S.V 04/24