John Deere 160GLC & 180GLC Excavators Operator’s Manual – PDF DOWNLOAD

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John Deere 160GLC & 180GLC Excavators Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 160GLC & 180GLC Excavators Operator’s Manual – PDF DOWNLOAD

• P/N: OMT352706X019_11
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 160GLC, 180GLC
• Series: G SERIES
• Serial:
  • PIN: 1F9160GX_ _D055001—
  • PIN: 1F9180GX_ _D020001—
• For complete service information also see: T352701X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 160GLC & 180GLC Excavators Operator’s Manual – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Recognize Safety Information 34
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 35
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Control Pattern 35
Inspect Machine 36
Stay Clear of Moving Parts 36
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 37
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Prepare for Emergencies 41
Clean Debris from Machine 42
Add Cab Guarding for Special Uses 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Heated and Ventilated Operator’s Seat 43
Prevent Unintended Machine Movement 44
Avoid Work Site Hazards 44
Keep Riders Off Machine 45
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 46
Use Special Care When Lifting Objects 46
Use Care When Swinging Machine 47
Operate Boom With Care 47
Avoid Power Lines 47
Inspect and Maintain ROPS 48
Travel Safely 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Service Cooling System Safely 51
Remove Paint Before Welding or Heating 51
Make Welding Repairs Safely 51
Drive Metal Pins Safely 52
Use Proper Lifting Equipment 52
Safety—Safety Signs and Other Instructions 53
Safety Signs and Other Instructions 53
Operation—Operator’s Station 60
Pedals, Levers, and Panels 60
Switch Panel 61
Switch Panel Functions 62
Rear Left Panel 63
Horn 63
Power Boost Button 63
Pilot Shutoff Lever 64
Left Console 64
Travel Alarm and Travel Alarm Cancel Switch 64
Seat Heater Switch—If Equipped 65
Reversing Fan Switch—If Equipped 65
Right Console 65
Right Enable Switch 66
Service ADVISOR™ Remote (SAR) Switch—If Equipped 66
Cab Heater and Air Conditioner 67
Selecting Display Between Celsius and Fahrenheit 68
Operating the AM/FM Radio 69
Fire Extinguisher Mounting Location 70
Alternative Exit Tool 70
Cab Dome Light Switch 71
Opening Upper Front (Alternative Exit) Window 71
Removing and Storing the Lower Front Window 72
Opening Cab Door Window 72
Opening and Closing the Polycarbonate-Type Roof Exit Cover 73
Using the Seat Belt 73
Adjusting the Mechanical Suspension Seat 74
Adjusting Pilot Control Lever Console Height 76
Adjusting Pull-Down Sunshade—If Equipped 76
Operation—Monitor Operation 77
Monitor 77
Monitor Functions 78
Monitor Start-Up 79
Main Menu 80
Main Menu—Alarm List 81
Main Menu—Air Conditioner 86
Main Menu—Radio 88
Main Menu—Work Mode 89
Main Menu—Setting Menu 90
Main Menu—Setting Menu—Date and Time 91
Main Menu—Setting Menu—Attachment Name Input 91
Main Menu—Setting Menu—Auto-Shutdown 92
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 92
Main Menu—Setting Menu—Sub Meter Selection 93
Main Menu—Setting Menu—Rear View Camera Monitor 94
Main Menu—Setting Menu—Display Item Selection 95
Main Menu—Setting Menu—Brightness Adjustment 95
Main Menu—Setting Menu—Language 95
Main Menu—Setting Menu—Unit Selection 96
Main Menu—Setting Menu—Main Menu Sequence Change 96
Main Menu—Information Menu 97
Main Menu—Information Menu—Operation 98
Main Menu—Information Menu—Maintenance 99
Main Menu—Information Menu—Troubleshooting 99
Main Menu—Information Menu—Monitoring 100
Operation—Operating the Machine 101
Before Starting Work 101
Inspect Machine Daily Before Starting 101
Engine Break-In Period 102
Starting Engine 103
Cold Weather Warm-Up 104
Operate Within Machine Limits 105
Operator Ability 105
Travel Pedals and Levers 106
Service ADVISOR™ Remote (SAR) Software Delivery Process 107
Service ADVISOR™ Remote (SAR) Operation 108
Control Lever Pattern Operation 110
Control Lever Pattern Conversion 111
Operating in Water and Mud 112
Driving Up a Steep or Slippery Slope 112
Lifting 113
Lower Boom With Engine Stopped 114
Parking the Machine 115
Loading Machine for Transport 116
Towing-Recovery Procedure 118
Lifting the Machine 119
Maintenance—Machine 120
Required Emission-Related Information 120
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 120
Diesel Fuel 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Supplemental Diesel Fuel Additives 124
Fuel Filters 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 126
Diesel Engine Oil — Tier 3 and Stage IIIA 127
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 128
Diesel Engine Oil Service Interval for Operation at High Altitude 129
Oil Filters 129
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 130
Water Quality for Mixing with Coolant Concentrate 131
Operating in Warm Temperature Climates 131
Testing Coolant Freeze Point 132
Disposing of Coolant 132
Alternative and Synthetic Lubricants 133
Lubricant Storage 133
Mixing of Lubricants 133
Hydraulic Oil 134
Swing Gear Case and Travel Gear Case Oils 135
Pump Drive Gear Case Oil 135
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 136
Maintenance—Periodic Maintenance 137
Service Machine at Specified Intervals 137
Check the Hour Meter Regularly 137
Prepare Machine for Maintenance 138
Open Access Doors for Service 139
Open Engine Cover for Service 139
Fuel Tank 139
Hydraulic Breaker Attachment 140
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 140
Service Intervals 141
Required Parts 143
Maintenance—As Required 144
Remove and Clean Fuel Tank Inlet Screen 144
Check Windshield Washer Fluid Level 144
Check and Clean Air Cleaner Dust Unloader Valve 145
Check and Adjust Track Sag 145
Clean Rear Camera Lens—If Equipped 146
Clean and Tighten Battery Terminals 147
Maintenance—Every 10 Hours or Daily 148
Check Engine Oil Level 148
Check Engine Coolant Level 149
Check Hydraulic Tank Oil Level 150
Maintenance—Every 50 Hours or Weekly 151
Drain Water and Sediment from Fuel Tank Sump 151
Drain Primary Fuel Filter and Water Separator 151
Drain Final Fuel Filter 152
Drain Auxiliary Fuel Filter and Water Separator 152
Lubricate Working Tool Pivots 153
Maintenance—Every 100 Hours 154
Inspect and Re-Torque Track Hardware 154
Maintenance—Initial 250 Hours 155
Drain and Refill Engine Oil and Replace Filter 155
Maintenance—Every 250 Hours 156
Check Swing Gear Case Oil Level 156
Drain Water and Sediment from Hydraulic Tank 157
Check Pump Drive Gear Case Oil Level 158
Check and Adjust Air Conditioner Belt 158
Check Hybrid Battery Electrolyte Level—If Equipped 159
Check Travel Gear Case Oil Level 161
Lubricate Front End Pin Joints 162
Take Engine Oil Sample 162
Maintenance—Every 500 Hours 163
Lubricate Swing Bearing 163
Lubricate Swing Bearing Gear 163
Replace Primary Fuel Filter and Water Separator 164
Replace Final Fuel Filter 165
Replace Auxiliary Fuel Filter and Water Separator 166
Check Air Intake Hoses 166
Drain and Refill Engine Oil and Replace Filter 167
Clean Cab Fresh Air and Cab Recirculating Air Filters 168
Take Fluid Samples 168
Maintenance—Every 1000 Hours 169
Drain and Refill Swing Gear Case Oil 169
Replace Hydraulic Tank Oil Filter 170
Replace Pilot Oil Filter 171
Drain and Refill Pump Drive Gear Case Oil 172
Inspect Serpentine Belt 173
Remove and Clean Engine Crankcase Ventilation Tube 173
Replace Air Cleaner Elements 174
Replace Air Cleaner Dust Unloader Valve 175
Check Coolant Condition 175
Maintenance—Every 2000 Hours 176
Check and Adjust Engine Valve Lash 176
Drain and Refill Travel Gear Case Oil 176
Maintenance—Every 4000 Hours 177
Replace Engine Crankshaft Damper 177
Maintenance—Every 5000 Hours 178
Drain and Refill Hydraulic Tank Oil 178
Replace Hydraulic Tank Vent Cap Filter 180
Maintenance—Every 6000 Hours 181
Drain Cooling System 181
Cooling System Fill and Deaeration Procedure 182
Miscellaneous—Machine 183
Clean Machine Regularly 183
Inspect Seat Belt 183
Replacing Seat Belt 184
Bleed Fuel System 184
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 185
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 185
Do Not Service Control Valves, Cylinders, Pumps, or Motors 186
Precautions for Alternator and Regulator 186
Handling, Checking, and Servicing Batteries Carefully 187
Using Battery Charger 188
Using Booster Batteries—24-Volt System 189
Replacing Batteries 189
Fluid Sampling Test Ports 190
Welding on Machine 190
Adding 12-Volt Accessories 191
JDLink™ Machine Monitoring System (MMS)—If Equipped 191
Keep Electronic Control Unit Connectors Clean 191
Replacing Fuses 192
Keep ROPS Installed Properly 194
Replacing Bucket Teeth 195
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 196
Replacing Bucket Teeth—TK Series 196
Bucket Remove and Install 197
Track Sag General Information 201
Check Track Shoe Hardware 201
Hardware Torque Specifications 201
Unified Inch Bolt and Screw Torque Values 202
Metric Bolt and Screw Torque Values 203
Miscellaneous—Operational Checkout 204
Operational Checkout 204
Diagnostic Trouble Code Check 204
Operational Checks—Key Switch Off, Engine Off Checks 204
Operational Checks—Key Switch On, Engine Off Checks 207
Operational Checks—Key Switch On, Engine On Checks 216
Miscellaneous—Troubleshooting 250
Troubleshooting Procedure 250
Engine 251
Hydraulic System 256
Electrical System 258
Software Update 260
Miscellaneous—Storage 261
Prepare Machine for Storage 261
Monthly Storage Procedure 262
Miscellaneous—Machine Numbers 263
Record Product Identification Number (PIN) 263
Record Engine Serial Number 263
Record Travel Motor Serial Numbers 263
Record Swing Motor Serial Number 264
Record Hydraulic Pump Serial Number 264
Keep Proof of Ownership 264
Keep Machines Secure 265
Miscellaneous—Specifications 266
160GLC and 180GLC Engine Specifications 266
160GLC and 180GLC Drain and Refill Capacities 266
160GLC Machine Specifications 267
180GLC Machine Specifications 269
160GLC Working Ranges 271
180GLC Working Ranges 273
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 275
160GLC Lift Capacity—Arm: 2 60 m (8 ft 6 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 276
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 600 mm (24 in ) 277
160GLC Lift Capacity—Arm: 3 10 m (10 ft 2 in ); Bucket: 528 kg (1164 lb ); Shoe: 700 mm (28 in ) 278
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 600 mm (24 in ) 279
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 700 mm (28 in ) 280
180GLC Lift Capacity—Arm: 2 71 m (8 ft 10 in ); Bucket: 600 kg (1323 lb ); Shoe: 800 mm (32 in ) 281
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 600 mm (24 in ) 282
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 700 mm (28 in ) 283
180GLC Lift Capacity—Arm: 3 21 m (10 ft 6 in ); Bucket: 600 kg (1323 lb ); Shoe: 800 mm (32 in ) 284
Machine Design Life 285
Eurasian Economic Union 285
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 43
Section 1-4 50
Section 1-5 53
Section 2-1 60
Section 2-2 77
Section 2-3 101
Section 3-1 120
Section 3-2 137
Section 3-3 144
Section 3-4 148
Section 3-5 151
Section 3-6 154
Section 3-7 155
Section 3-8 156
Section 3-9 163
Section 3-10 169
Section 3-11 176
Section 3-12 177
Section 3-13 178
Section 3-14 181
Section 4-1 183
Section 4-2 204
Section 4-3 250
Section 4-4 261
Section 4-5 263
Section 4-6 266

S.V 04/24