John Deere 1710D Forwarder Owner’s Manual PDF

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John Deere 1710D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1710D Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F065851_XI
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1710D
Series: D SERIES
Serial: WJ1710D000481-533

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TABLE OF CONTENTS:

John Deere 1710D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 1710D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250 and 1000 Hours Service 11
Safety – Safety Features 12
1710D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
General 39
Front Dashboard 41
Start Key Positions 42
Signal Lights 42
Left and Right Arm Control Panels 43
Using Boom Control Levers 44
Window Washers and Wipers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 47
Preparedness for telephone 47
Air Conditioner Controls 48
Operator’s seat 49
Operating the Machine, Control System 50
TMC 50
ECU 50
Alarms 51
Operating the machine, Operation 52
Function of Seat Safety Switch 52
Emergency Stopper 52
Operating the Boom 53
Brakes 54
Frame Brake 55
Steering 56
High/Low Gear and Rear-Wheel Drive 57
Using the Differential Lock-Up 58
Operating the Decking Blade (Optional Equipment) 58
Operating the Clambunk 58
Lifting and Lowering the Cab 59
How to Lift the Cab 59
How to Lower the Cab 60
Transportation of the Machine 61
Use hold-down straps 61
Positioning 61
Minilevers 61
Chains 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Starting the Engine 64
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Towing the Machine 72
Towing 72
Stowing a Disabled Boom 75
Maintenance – Machine 77
Service, General 77
Servicing Safety Precautions 78
General Maintenance Instructions 79
Welding Instructions 80
Cleaning the Cab Windows 81
Tires 82
Changing Wheels 83
Anti slips 84
Fitting bogie tracks 85
Recommended Lubricants and Fluids 87
Capacities 88
Diesel Fuel 89
Engine Oil 90
Coolant 91
Hydraulic oil 92
Gear oil 93
Brake fluid 93
Cab lift pump 94
Grease 94
Maintenance – Periodic 95
Maintenance intervals 95
Service parts 97
Maintenance – Every 10 hours or Daily 98
Check the hydraulic oil level 98
Check the engine oil level 99
Check the Fuel Filter Screen 99
Check engine coolant level 100
Check the windshield washer fluid level 101
Check the radiator grille cleanness 102
Check the driving brake oil level 103
Check the air filter 103
Check the tires for air pressure and overall shape 104
Fill up the fuel tank 104
Maintain the boom 105
Maintenance of the Active Loadspace (ALS) 105
The following service and checks are to be made at the end of each workday 105
Maintenance – Every 50 hours or Weekly 106
Grease the center hinge bearings and steering cylinder bearings 106
Grease the decking blade1 107
Check the air conditioner 107
Maintain the Boom 107
Maintenance of the Active Loadspace (ALS) 108
Check the fire extinguisher system 108
Maintenance – Every 250 hours 109
Clean the machine 109
Check the high/low gear oil level 109
Check Differential Oil Level 110
Check Single Axle Wheel Ends ( Hub gear) Oil Level 111
Check Bogie Housings Oil Level 112
Grease Bogie Bearings 113
Check Wheel Nut Torque 114
Check the cabine air filters 114
Check the air conditioner 115
Maintain the boom 115
Maintenance of the Active Loadspace (ALS) 115
Maintenance – Every 500 hours 116
Change engine oil and replace oil filter 116
Clean primary fuel filter 118
Replace main fuel filter 119
Clean crankcase vent tube 120
Check the air intake system 120
A visual inspection of the coolant pump 120
Checking belt tensioner spring tension and belt wear 121
Control of the vibrations damper 123
Check engine speeds 123
Control engine grounding 124
Remove sediment and water from the fuel tanks 124
Renew the pressure filter of the drive hydraulic system 124
Check the batteries for charge 125
Checking cooling system 126
Grease the driveshafts 127
Maintenance – Every 1000 hours 128
Renew the hydraulic oil 128
Replace the hydraulic return filter 129
Replace the hydraulic tank breather 130
Renew the high/low gear (transfer case) oil 131
Check and tighten the screw and bolt connections 132
Check the exhaust manifold 132
Check the air conditioner 132
Maintain the boom 133
Maintenance – Every 2000 hours 134
Check Valve Clearance – Engines (200,000- ) 134
Changing the Coolant 137
Change Bogie Axle Differential Oil 140
Change Bogie Housings Oil 141
Change Single Axle Differential Oil 142
Change Single Axle Wheel Ends Oil 143
Check and tighten the bolts for the joints between axles and frame 144
Maintenance – Every 6 months 145
Service the fire extinguisher 145
Maintenance – Every 12 months 146
Have the fire extinguisher system (opt eq ) checked 146
Maintenance of the Active Loadspace (ALS) 146
Maintenance – As required 147
General 147
Bleeding the fuel system 148
Restarting Engine Which Has Run Out Of Fuel 150
Have the proper function of the turbocharger checked 151
Have the proper function of the alternator checked 151
Have the proper function of the starter motor checked 152
Have the proper function of the atomizers checked 152
Clean the Fuel Tank Filler Filter 153
Replacing Fan/Alternator Belt 154
Maintain the Boom 155
Check the air conditioner 155
Cooling System Maintenance 156
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 156
Pressure Testing Cooling System 158
Hydraulic System: Hydraulic Oil Change 159
Hydraulic tank and the vacuum pump 159
Checking the oil level in hydraulic tank 160
Renew the hydraulic oil 161
Hydraulic System: General 162
Working hydraulic system 162
Hydrostatic system 162
Hydraulic System: Bleeding 163
General 163
Bleeding Drive Hydraulic System 164
Bleeding Work Hydraulic System 165
Bleeding the Brake System 167
Hydrostatic System: Drive Pump adjusting 170
Checking and adjusting the charge pressure 170
Checking and adjusting the pressure cut-off valve setting of the drive pump 171
Hydrostatic System: Drive Motor adjusting 172
Checking the function of hydrostatic flushing valve 172
Checking and adjusting drive motors pressure cut-off settings 172
Work Hydraulic System: Check and Adjust 174
Adjustment of Pressure Difference 174
Adjusting the Maximum Pressure 174
Adjusting the Boom Pressure 175
Adjusting Auxiliary Functions 178
Adjusting Frame Brake 179
Adjusting Optional Equipment 179
Brake System: Check and Adjust 180
Checking the brakes 180
Mechanical adjustment of brakes 181
Brake Charging Pressure 182
How to Adjust the Pressure Reducing Valve of the Parking Brake 183
Checking the Work Brake 183
Checking the Drive Brake (Brake Pedal) 184
Electrical System 185
Main Switch 185
ECU (Engine Control Unit) 185
Batteries 186
Welding 188
Fuses on the Left-Hand Side in the Engine Compartment 190
Instrument Box Fuses and Relays 191
Engine Sensors 193
The RPM Sensor of the Drive Hydrostatics Motor 194
Hydraulic Tank Sensors 194
Function of the Electronic Control System 195
Electronic Control System Terminology 195
Monitoring Engine Parameters 196
Measuring Temperature 196
Measuring Engine Speed 198
Water In Fuel (WIF) Sensor 199
Pump Control Valves (PCVs) 200
Electronic Injector (EI) Wiring Harness Connector 200
Engine Control Unit (ECU) 201
Transmission 203
Operating Power Transmission 203
High/Low Gear 203
Hydrostatic System 204
Control of Transmission 205
Boom, General 206
A General Description of the Boom 206
Operating Safety Precautions 207
General Operating Instructions 209
Boom Maintenance, General 211
Assembly Instructions 211
Bleeding the Hydraulic System 211
Maintenance Schedule 212
Boom, Maintenance every 10 hours 213
Check boom structures 213
The following service and checks are to be made at the end of each workday 213
Boom, Maintenance every 50 hours 214
Check the boom slewing housing oil level 214
Check that the joint pins of the boom are secured 214
Check the sideways clearance of the extension booms 214
Grease the rocker and cylinder bearings of the boom and the slewing system bearing 215
Check the grapple 215
Lubrication and Maintenance Chart 216
Boom, Maintenance every 250 hours 217
Clean the boom 217
Check boom structures 217
Check the extension booms for vertical clearance 218
Check the tightness of boom fastening bolts, hydraulic cylinder covers, and other screw joints 218
Grease the grapple and link 219
Boom, Maintenance every 1000 hours 220
Clean the magnetic plug of rotator 220
Change the boom slewing system oil 220
Boom, Maintenance as required 221
Adjusting the rotator link brakes 221
Boom, Technical Data 222
Boom CF885 222
Rotator and Grapple 222
Specifications CF885 223
Equipment, Air Conditioner 224
Introduction 224
Main Parts of Air Conditioning System 224
Risks and Counter-Measures 227
First Aid 228
Air Conditioner, Using 229
Maintenance and Inspections: Check the refrigerant level 231
Check the service moisture indicator of the dryer every 50 hours 234
Service the compressor V-belt every 250 hours 234
Service the compressor every 1000 hours 234
Service the evaporator element every 1000 hours 235
Service the condenser element every 1000 hours 235
Service the hoses and connectors every 1000 hours 236
Equipment, Engine Preheater 237
Operation and maintenence 237
Equipment, Fire Extinguisher System 246
General 246
Fire Alarm and Actions 247
After a fire 250
Control unit 251
Hand-held fire extinguishers 253
Equipment, Decking Blade 254
Using the Decking Blade 254
Lowering the Decking Blade 255
Decking Blade’s Float 256
Equipment, Clambunk 257
Using the Clambunk 257
Clambunk maintenance 258
Equipment, ALS 259
Foreword 259
General Safety Instructions 259
Stability 260
ALS, Left Arm Control Panel 263
ALS, Right Arm Control Panel 264
Main Parts, ALS 265
Descriptions of bunks 266
Descriptions of the Headboard 267
Labeling 268
Main Valve 269
Special Tools 273
Bleeding the hydraulic system 273
Aligning load bunks 274
Max width adjustment 275
How to build the load 275
Using the Headboard 277
Flow and pressure set up 279
Disassembly of telescopic stakes 280
Maintenance Every 10 hours of operation 282
Maintenance Every 50 hours of operation 283
Maintenance Every 250 hours of operation 284
Maintenance Every 12 month of operation 290
Principal Hydraulic Diagram 291
Equipment, Weight Scales 292
Literature going with the Weight Scales 292
General operating safety precautions 292
Technical Description and maintenance 293
Control panel functions 294
Measuring the load weight when using different load spaces 295
Basic loading movements 296
Normal working procedure when using the weight scales 296
Charts of loading procedures 299
Storage 302
Prepare Machine for Storage 302
Monthly Storage Procedure 304
Troubleshooting 306
Engine Troubleshooting 306
Diagnose Drive Lines 311
Diagnose Brake Hydraulics 312
Diagnose Cab Tilt Hydraulics 312
Diagnose Hydraulic/Hydrostatic Cooling System 313
Diagnose Hydrostatic Drive System 314
Diagnose Hydrostatic Drive Pump 316
Diagnose Hydrostatic Drive Motor 319
Diagnose Loader 320
Diagnose Heater/Air Conditioner 324
Diagrams – Hydraulic Diagrams 326
Boom Hydraulics (F619741) 326
Transmission Hydraulics (F619741) 330
Brake Hydraulics (F619741) 332
Extra Equipment Hydraulics (F619741) 334
Options Hydraulics (F619741) 336
ALS Load Space Hydraulics (F619741) 338
Diagrams – Electrical Diagrams 340
General information 340
Wiring diagrams 342
1710D Specifications 376
Dimensions 376
Decals and Signs 377
Load area 377
Engine 378
Transmission 378
Axles 378
Steering 379
Brakes 379
Hydraulic system 379
Electrical System 379
Boom 380
Cab 380

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