John Deere 180CW & 210CW Excavator Operator’s Manual PDF

Description

John Deere 180CW & 210CW Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 180CW & 210CW Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT213055_VQ
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 180CW, 210CW
Series: C SERIES
Description: 180CW and 210CW Wheeled Excavator

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 180CW & 210CW Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Clean Debris from Machine 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Keep Riders Off Machine 17
Avoid Backover Accidents 17
Avoid Machine Tip Over 18
Operating or Traveling On Public Roads 18
Use Special Care When Lifting Objects 18
Add and Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 21
Service Tires Safely 21
Drive Metal Pins Safely 22
Safety—Safety Signs 23
Replace Safety Signs 23
Safety Signs 23
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 24
Safety Signs Installed on Hydraulic Coupler—Hydraulic Coupler—If 25
Operation—Operator’s Station 28
Pedals, Levers, and Panels 28
Monitor Panel 28
Monitor Panel Functions 29
Front Switch Panel 30
Front Switch Panel Functions 31
Steering Column Console 31
Steering Column Console Functions 32
Blade and Stabilizer (Outrigger) Switches—If Equipped 34
Rear Switch Panel 35
Power Boost Switch—210CW Machines Only 35
Pilot Control Shut-Off Lever 36
Operating 2-Piece Boom—If Equipped 36
Swing Lock Lever 37
Travel Alarm and Travel Alarm Cancel Switch 38
Engine Stop Knob (Fuel Shut-Off) 38
Cab Heater and Air Conditioner 39
Operating the AM-FM Radio 41
Setting the Trip Meters 42
Secondary Exit Tool 42
Opening Upper Front (Secondary Exit) Window 43
Removing and Storing the Lower Front Window 43
Opening Side Windows 44
Opening and Closing the Roof Exit Cover 45
Adjusting the Seat 45
Operation—Operating the Machine 46
Before Starting Work 46
Operator’s Daily Machine Check Before Starting 46
Starting the Engine 46
Cold Weather Starting 49
Cold Weather Warm-Up 49
Using Booster Batteries—24-Volt System 50
Travel Pedal 51
Locking the Hydraulic Coupler to the Attachment 52
Unlocking the Hydraulic Coupler From the Attachment 53
Control Lever Pattern Operation 53
Operating Blade or Stabilizer (Outrigger) Lever—If Equipped 54
Operating Blade or Stabilizers (Outriggers) Switches—If Equipped 56
Locking Stabilizer(s) (Outriggers) for Travel 57
Operating In Water and Mud 58
Driving Up a Steep or Slippery Slope 59
Lowering Boom With Engine Stopped 59
Parking the Machine 61
Loading and Unloading for Transport 62
Towing Machine 62
Lifting the Machine 64
Maintenance—Machine 65
Diesel Fuel 65
Lubricity of Diesel Fuel 65
Handling and Storing Diesel Fuel 65
Biodiesel Fuel 66
Low Sulfur Diesel Fuel Conditioner 67
Testing Diesel Fuel 68
Minimizing the Effect of Cold Weather on Diesel Engines 68
Alternative and Synthetic Lubricants 69
Diesel Engine Oil 70
Diesel Engine Oil and Filter Service Intervals 70
Heavy Duty Diesel Engine Coolant 71
Drain Intervals for Diesel Engine Coolant 72
John Deere COOL-GARD™ II COOLANT EXTENDER 73
Supplemental Coolant Additives 73
Operating in Warm Temperature Climates 74
Additional Information About Diesel Engine Coolants and John Dee 74
Testing Diesel Engine Coolant 75
Hydraulic Oil 76
Swing Gear Case, Axle Hubs, and Axle Differentials Oil 77
Pump Drive Gear Case and Transmission Gear Case Oil 77
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Be 78
Maintenance—Periodic Maintenance 79
Service Machine at Specified Intervals 79
Checking the Hour Meter Regularly 79
Prepare Machine for Maintenance 79
Opening Access Doors for Service 79
Opening Engine Hood for Service 80
Fuel Tank 80
Hydraulic Breaker and Crusher Attachments 81
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 81
Service Intervals 81
Required Parts 83
Maintenance—As Required 86
Check Coolant 86
Inspecting Tires and Checking Pressure 86
Draining Fuel Tank Sump 87
Checking Windshield Washer Fluid Level 88
Cleaning or Replacing Air Cleaner Elements 88
Cleaning Air Cleaner Dust Valve 90
Inspecting Brake Lining 90
Maintenance—10 Hours or Daily 91
Checking Hydraulic Oil Level 91
Checking Engine Oil Level 92
Checking Recovery Tank Coolant Level 92
Checking Brake Accumulator 93
Checking Air Conditioning 93
Grease Hydraulic Coupler—If Equipped 94
Maintenance—Every 50 Hours 96
Draining Water Separator 96
Maintenance—Initial Service – 100 Hours 97
Changing Transmission Gear Case Oil 97
Maintenance—Every 100 Hours 98
Greasing Front Joint Pins and Bucket and Link Pins 98
Greasing 2-Piece Boom—If Equipped 98
Inspecting and Replacing Belts 99
Maintenance—Every 250 Hours 101
Checking Swing Gear Case Oil Level 101
Draining Hydraulic Tank Sump 101
Checking Pump Drive Gear Case Oil Level 101
Checking Battery Electrolyte Level and Terminals 102
Cleaning or Replacing Air Cleaner Elements 104
Greasing Front Axle Kingpin 104
Checking Front and Rear Hub Oil Levels 105
Checking Front and Rear Axle Differential Oil Levels 105
Greasing Equalizer Pin 107
Checking Transmission Gear Case Oil Level 107
Take Engine Oil Sample 108
Maintenance—Every 500 Hours 109
Greasing Swing Bearing Gear 109
Replace Water Separator Filter 109
Replacing Final Fuel Filter 110
Changing Engine Oil and Replacing Filter 110
Checking Air Intake Hoses 111
Cleaning Air Inlet Screen and Coolers 111
Cleaning Fresh Air and Recirculation Filters 113
Greasing Swing Bearing 113
Greasing Travel Driveline 114
Take Fluid Samples 114
Maintenance—Every 1000 Hours 115
Changing Swing Gear Case Oil 115
Cleaning Fuel Tank Inlet Screen 115
Replacing Hydraulic Oil Filter 116
Replacing Pilot Control and Pilot Brake Oil Filters 117
Change Pump Drive Gear Case (Pump Transmission) Oil 119
Cleaning the Engine Crankcase Ventilation Tube 119
Adjusting Engine Valve Clearance 120
Adjusting Engine Speed Linkage 120
Replacing Air Cleaner Elements 120
Replacing Air Cleaner Dust Valve 120
Changing Front and Rear Hub Oil 121
Changing Front and Rear Axle Differential Oil 121
Greasing Stabilizer (Outrigger)—If Equipped 124
Greasing Blade—If Equipped 124
Check Coolant 124
Maintenance—Every 2000 Hours 125
Draining Cooling System 125
Filling and Deaerating the Cooling System 126
Changing Transmission Gear Case Oil 126
Maintenance—Every 4000 Hours 127
Changing Hydraulic System Oil and Cleaning Suction Screen 127
Miscellaneous—Machine 129
Bleeding the Fuel System 129
Bleeding the Hydraulic System 129
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel 130
Do Not Service Control Valves, Cylinders, Pumps or Motors 130
Precautions for Alternator and Regulator 130
Handling, Checking, and Servicing Batteries Carefully 131
Using Battery Charger 133
Replacing Batteries 133
Welding On Machine 133
Cleaning the Machine Regularly 133
Adding 12-Volt Accessories 134
Replacing Fuses 134
Replacing Bucket Teeth 137
Adjusting Bucket Linkage 138
Removing the Bucket 140
Hardware Torque Specifications 140
Unified Inch Bolt and Screw Torque Values 140
Metric Bolt and Screw Torque Values 141
Miscellaneous—Operational Checkout 143
Operational Checkout 143
Operational Checks—Key Switch ON, Engine OFF 143
Operational Checks—Engine ON 145
Miscellaneous—Troubleshooting 161
Troubleshooting Procedure 161
Engine 161
Electrical System 164
Hydraulic System 167
Miscellaneous—Storage 168
Prepare Machine for Storage 168
Monthly Storage Procedure 168
Miscellaneous—Machine Numbers 170
Record Product Identification Number (PIN) 170
Record Engine Serial Number 170
Record Travel Motor Serial Number 170
Record Swing Motor Serial Number 170
Record Hydraulic Pump Serial Number 171
Hydraulic Coupler Serial Number—If Equipped 171
Keep Proof of Ownership 171
Keep Machines Secure 172
Miscellaneous—Specifications 173
180CW Engine Specifications 173
180CW Travel Speeds 173
180CW Drain and Refill Capacities 173
180CW Machine Specifications 174
180CW Working Ranges 179
180CW Lift Capacity 180
210CW Engine Specifications 184
210CW Travel Speeds 184
210CW Drain and Refill Capacities 185
210CW Machine Specifications 185
210CW Working Ranges 190
210CW Lift Capacity 191
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 20
Section 1-5 23
Section 2-1 28
Section 2-2 46
Section 3-1 65
Section 3-2 79
Section 3-3 86
Section 3-4 91
Section 3-5 96
Section 3-6 97
Section 3-7 98
Section 3-8 101
Section 3-9 109
Section 3-10 115
Section 3-11 125
Section 3-12 127
Section 4-1 129
Section 4-2 143
Section 4-3 161
Section 4-4 168
Section 4-5 170
Section 4-6 173

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