John Deere 184, 204 & 304 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

Description

John Deere 184, 204 & 304 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 184, 204 & 304 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT467530X019_63
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 184 G, 204 G, 304 G
Serial Ranges:
1LU184GA_ZB067465—
1LU204GA_ZB067465—
1LU304GA_ZB064355—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 184, 204 & 304 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Convenience 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Protect Against Noise 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid High-Pressure Oils and Fluids 22
Work In Ventilated Area 23
Avoid Static Electricity Risk When Refueling 23
High Debris Applications 23
Prevent Fires, Clean Debris From Machine 24
In Case of Machine Fire 24
Prevent Battery Explosions 25
Handle Chemical Products Safely 25
Handle Starting Fluid Safely 25
Decommissioning — Proper Recycling and Disposal of Fluids and Components 26
Exhaust Filter Ash Handling and Disposal 26
Prepare for Emergencies 26
Clean Debris from Machine 27
Add Cab Guarding for Special Uses 27
Safety—Operating Precautions 28
Use Steps and Handholds Correctly 28
Start Only From Operator’s Seat 28
Use and Maintain Seat Belt 28
Prevent Unintended Machine Movement 29
Avoid Work Site Hazards 29
Keep Riders Off Machine 30
Avoid Backover Accidents 30
Avoid Machine Tip Over and Machine Damage 31
Avoid Power Lines 31
Use Special Care When Operating Loader 32
Operating on Slopes 32
Operating or Traveling On Public Roads 32
Inspect and Maintain ROPS 33
Travel Safely 33
Prevent Acid Burns 34
Add and Operate Attachments Safely 34
Safety—Maintenance Precautions 35
Park and Prepare for Service Safely 35
Service Machines Safely 35
Service Cooling System Safely 36
Remove Paint Before Welding or Heating 36
Make Welding Repairs Safely 36
Drive Metal Pins Safely 37
Service Tires Safely 37
Use Proper Lifting Equipment 37
Clean Exhaust Filter Safely 38
Safety—Safety Signs and Other Instructions 39
Safety Signs and Other Instructions 39
Operation—Operator Station 53
Loader Control Lever Switches 53
Multi-Function Lever (MFL) 54
Pedals 54
Monitor Display Functions 55
Switch Panel Functions 57
Audible Alarm 59
Cab Climate Controls 60
Cab Door 61
Side Window (Alternative Exit) 62
Interior Cab Lights 63
Steering Column Adjustment—If Equipped 63
Seat Adjustment 64
Fire Extinguisher Mounting Location 65
Operation—Operating the Machine 66
Before Starting Work 66
Inspect Machine Daily Before Starting 67
Battery Disconnect Switch 68
Check Instruments Before Starting 69
Engine Break-In Period 69
Engine Block Heater—If Equipped 70
Starting the Engine 71
Cold Weather Warm-Up 72
Driving the Machine 73
Operating in Water and Mud 74
Driving Up a Steep or Slippery Slope 74
Required Machine Stop Warning 75
Exhaust Filter 77
Park Brake 79
Selecting Travel Direction 80
Selecting Travel Speed Range 81
Slowing and Stopping the Machine 82
Loader Control Lever 83
Operating Boom Float 85
Operating 3rd Function Hydraulics 86
Connecting and Disconnecting Auxiliary Hydraulics 95
Operating Attachment Mounting System—Quik-Tatch™—If Equipped 96
Operating Ride Control—If Equipped 98
Operating Hydraulic Controlled Quick Disconnect Adapter—If Equipped 99
Operating Rear Window Heater—If Equipped 102
Operating Beacon Light—If Equipped 103
Fork Attachment 104
Parking the Machine 106
Loading Machine for Transport 107
Towing-Recovery Procedure 109
Lifting the Machine 114
Maintenance—Machine 115
Required Emission-Related Information 115
Alternative and Synthetic Lubricants 115
Lubricant Storage 115
Mixing of Lubricants 115
Hydraulic Oil 116
Axle Differential, Gear Case, and Final Drive Oil 117
Service (Drum) Brake Oil 117
Multipurpose Extreme Pressure (EP) Grease 118
Diesel Fuel 119
Diesel Fuel Specifications 119
Lubricity of Diesel Fuel 120
Handling and Storing Diesel Fuel 120
Biodiesel Fuel 121
Testing Diesel Fuel 122
Fuel Filters 122
Minimizing the Effect of Cold Weather on Diesel Engines 123
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 124
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 125
Diesel Engine Oil Service Interval for Operation at High Altitude 125
Oil Filters 126
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 127
Water Quality for Mixing with Coolant Concentrate 128
Operating in Warm Temperature Climates 128
Testing Coolant Freeze Point 129
Disposing of Coolant 129
Maintenance—Periodic Maintenance 130
Service Machine at Specified Intervals 130
Check the Hour Meter Regularly 130
Prepare Machine for Maintenance 131
Drain Hose Storage 131
Opening Hood 132
Fuel Tank 132
Locking Machine Frame 133
Locking Loader Boom 134
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 136
Service Intervals 137
Required Parts 139
Maintenance Legend 140
Maintenance—As Required 142
Check and Drain Primary Fuel Filter and Water Separator 142
Replace Primary Engine Air Filter Element 143
Replace Secondary Engine Air Filter Element 144
Check and Clean Cooling Package 145
Inspect Tires and Check Pressure 146
Tire Pressures 147
Check Wheel Nut Torque 148
Service Exhaust Filter 148
Lubricate Hinges and Frame Articulation Stops 149
Check Cab Air Filter—If Equipped 150
Check Windshield Washer Fluid Level—If Equipped 151
Clean and Tighten Battery Terminals 151
Check and Clean Dust Unloader Valve 152
Maintenance—Every 10 Hours or Daily 153
Check Engine Oil Level 153
Check Engine Coolant Level 154
Check Hydraulic Oil Level 155
Lubricate Quick-Coupler Pins and Bushings 156
Maintenance—Initial Service—50 Hours 157
Check Accessory Drive Belt and Air Conditioning (AC) Belt—If Equipped 157
Maintenance—Every 50 Hours 159
Lubricate Loader Linkage and Cylinder Pivots 159
Lubricate Steering Cylinder 160
Lubricate Frame Hinge Pivots 161
Check Service (Drum) Brake Oil Level 162
Maintenance—Every 250 Hours 163
Check Accessory Drive Belt and Air Conditioning (AC) Belt—If Equipped 163
Take Engine Oil Sample 164
Maintenance—Every 500 Hours 165
Drain and Refill Engine Oil and Replace Filter 165
Drain Water and Sediment From Fuel Tank 166
Drain Water and Sediment From Hydraulic Tank 167
Replace Primary Fuel Filter and Water Separator 168
Replace Final Fuel Filter 169
Check Air Intake Hoses 169
Check Final Drive Oil Level 170
Check Axle Differential and Gear Case Oil Levels 171
Take Fluid Samples 171
Maintenance—Every 1000 Hours 172
Check Coolant Condition 172
Replace Hydraulic System Return Filter 173
Check Service (Drum) Brake Pads 174
Drain and Refill Axle Differential and Gear Case Oil 175
Maintenance—Every 1500 Hours 176
Check and Adjust Engine Valve Lash 176
Inspect Engine Crankcase Vent—If Equipped 176
Maintenance—Every 2000 Hours 177
Check Axle Mounting Cap Screw Torque 177
Replace Hydraulic Oil Cap Breather 177
Maintenance—Every 3000 Hours 178
Drain and Refill Hydraulic Oil 178
Maintenance—Every 6000 Hours 180
Drain Cooling System 180
Cooling System Fill and Deaeration Procedure 181
Miscellaneous—Machine 182
Inspect Seat Belt 182
Replacing Seat Belt 183
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 183
Do Not Service Control Valves, Cylinders, Pumps, or Motors 184
Precautions for Alternator and Regulator 184
Handling, Checking, and Servicing Batteries Carefully 185
Using Battery Charger 186
Using Booster Batteries—12-Volt System 187
Removing Batteries 187
Replacing Batteries 188
Welding On Machine 188
Keep Electronic Control Unit Connectors Clean 188
Replacing Fuses 189
Fluid Sampling Test Ports 193
Keep ROPS Installed Properly 193
Check Radiator Hoses 194
Drain Fuel Tank Sediment 194
Return-to-Dig Adjustment 195
Replacing Drive and Marker Light Bulbs 195
Bleeding Fuel System 196
Servicing Air Conditioning System—If Equipped 196
Hardware Torque Specifications 196
Unified Inch Bolt and Screw Torque Values 197
Metric Bolt and Screw Torque Values 198
Miscellaneous—Operational Checkout 199
Operational Checkout 199
Diagnostic Trouble Code (DTC) Check 199
Operational Checks—Ignition OFF, Engine OFF Checks 199
Operational Checks—Ignition ON, Engine OFF Checks 200
Operational Checks—Ignition ON, Engine ON Checks 203
Miscellaneous—Troubleshooting 214
Troubleshooting Procedure 214
Engine 215
Gear Case 219
Axle Differential 220
Service Brake 221
Driveline 221
Park Brake 222
Hydraulic System 223
Steering 225
Air Conditioning System 226
Heating System 228
Miscellaneous—Machine Storage 229
Prepare Machine for Storage 229
Monthly Storage Procedure 230
Miscellaneous—Machine Numbers 231
Record Product Identification Number (PIN) 231
Record Engine Serial Number 231
Record Hydraulic Pump Serial Number 231
Record Hydrostatic Pump Serial Number 232
Record Axle Serial Numbers 232
Keep Proof of Ownership 232
Keep Machines Secure 233
Miscellaneous—Specifications 234
184 G-Tier Engine Specifications 234
204 G-Tier Engine Specifications 234
304 G-Tier Engine Specifications 235
184 G-Tier Machine Specifications 236
204 G-Tier Machine Specifications 240
304 G-Tier Machine Specifications 244
184, 204, and 304 G-Tier Drain and Refill Capacities 248
Machine Design Life 248
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 28
Section 1-4 35
Section 1-5 39
Section 2-1 53
Section 2-2 66
Section 3-1 115
Section 3-2 130
Section 3-3 142
Section 3-4 153
Section 3-5 157
Section 3-6 159
Section 3-7 163
Section 3-8 165
Section 3-9 172
Section 3-10 176
Section 3-11 177
Section 3-12 178
Section 3-13 180
Section 4-1 182
Section 4-2 199
Section 4-3 214
Section 4-4 229
Section 4-5 231
Section 4-6 234

S.V 04/24