John Deere 190DW & 220DW Excavator Operator’s Manual OMT233886 PDF

Description

John Deere 190DW & 220DW Wheeled Excavator Operator’s Manual OMT233886 – PDF DOWNLOAD

• Product Number (P/N): OMT233886_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 190DW, 220DW

TABLE OF CONTENTS:

John Deere 190DW & 220DW Wheeled Excavator Operator’s Manual OMT233886 – PDF DOWNLOAD

190DW and 220DW Wheeled Excavator 1
Introduction 2
Foreword 2
Emissions Control Warranty Statement 3
Required Emission-Related Information 4
Technical Information Feedback Form 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 13
Prevent Fires, Clean Debris From Machine 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 15
Clean Debris from Machine 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 18
Avoid Work Site Hazards 18
Keep Riders Off Machine 19
Avoid Backover Accidents 19
Avoid Machine Tip Over 19
Use Special Care When Lifting Objects 20
Add and Operate Attachments Safely 20
Safety—Maintenance Precautions 21
Park and Prepare for Service Safely 21
Service Cooling System Safely 21
Remove Paint Before Welding or Heating 22
Service Tires Safely 22
Make Welding Repairs Safely 23
Drive Metal Pins Safely 23
Safety—Safety Signs 24
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 24
Safety Signs Installed on Hydraulic Coupler—If Equipped 25
Operation—Operator’s Station 27
Pedals, Levers, and Panels 27
Control Levers 29
Forward, Neutral, and Reverse Switch 29
Front Switch Panel 30
Front Switch Panel Functions 31
Steering Column Console 32
Steering Column Console Functions 33
Operating Pilot Disable Switch 34
Operating Blade or Outriggers Selector Switches 35
Rear Panel 36
Horn 36
Power Dig Switch—220DW Machines Only 37
Pilot Control Shutoff Lever 38
Operating 2-Piece Boom—If Equipped 39
Swing Lock Lever 40
Left Console Switch Panel 40
Travel Alarm and Travel Alarm Cancel Switch 41
Electric Control Main Switch 41
Revolving Light Switch—If Equipped 41
Seat Heater Switch—If Equipped 42
Engine Stop Switch 42
Cab Heater and Air Conditioner 43
Selecting Display Between Celsius and Fahrenheit 44
Operating the AM/FM Radio 44
Secondary Exit Tool 44
Cab Door Release Lever 45
Opening Upper Front (Secondary Exit) Window 46
Removing and Storing the Lower Front Window 46
Opening Cab Door Window 47
Opening and Closing the Polycarbonate Type Roof Exit Cover 48
Fire Extinguisher Location 48
Adjusting the Mechanical Suspension Seat 49
Adjusting the Air Suspension Seat—If Equipped 50
Adjusting Pilot Control Lever Console Height 50
Operation—Monitor Operation 51
Monitor 51
Monitor Switch Functions 52
Monitor Start-Up 53
Main Menu 54
Time Set Menu 54
Selecting an Attachment From Default Screen 55
Selecting an Attachment From Main Menu 56
Attachment Specification Screen 57
Pump 2 Flow Rate Adjustment 58
Displaying Operating Conditions 59
Maintenance Settings 60
Screen Display When Scheduled Maintenance is Due 62
Meter Display Control 63
Language Settings 66
Meter Combination Setting 67
Unit Setting 69
Alarm Occurrence Screen 70
Operation—Operating the Machine 75
Before Starting Work 75
Operator’s Daily Machine Check Before Starting 75
Starting Engine 76
Cold Weather Starting 77
Cold Weather Warm-Up 77
Work Brake Control 78
Travel Pedal Engine Speed Control 78
Travel Pedal 78
Locking the Hydraulic Coupler to the Attachment 80
Unlocking the Hydraulic Coupler From the Attachment 81
Control Lever Pattern Operation 82
Control Lever Pattern Conversion 83
Locking Outriggers for Travel 84
Operating In Water and Mud 84
Driving Up a Steep or Slippery Slope 85
Lower Boom With Engine Stopped—190DW 86
Lower Boom With Engine Stopped—220DW 87
Parking the Machine 88
Loading and Unloading for Transport 88
Towing Machine 89
Lifting the Machine 90
Lifting 90
Maintenance—Machine 91
Diesel Fuel 91
Lubricity of Diesel Fuel 92
Handling and Storing Diesel Fuel 92
Biodiesel Fuel 93
Testing Diesel Fuel 94
Minimizing the Effect of Cold Weather on Diesel Engines 95
Alternative and Synthetic Lubricants 96
Diesel Engine Oil — Tier 3 and Stage IIIA 96
Diesel Engine Oil and Filter Service Intervals 97
Hydraulic Oil 98
Swing Gear Case, Axle Hubs, and Axle Differentials Oil 99
Pump Drive Gear Case and Transmission Oil 99
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease 100
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 101
Drain Intervals for Diesel Engine Coolant 102
John Deere COOL-GARD™ II Coolant Extender 102
Supplemental Coolant Additives 102
Operating in Warm Temperature Climates 103
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 103
Testing Diesel Engine Coolant 104
Maintenance—Periodic Maintenance 105
Service Machine at Specified Intervals 105
Checking Hour Meter Regularly 105
Prepare Machine for Maintenance 105
Open Access Doors for Service 105
Opening Engine Hood for Service 106
Fuel Tank 106
Hydraulic Breaker and Crusher Attachments 106
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 107
Service Intervals 108
Required Parts 110
Maintenance—As Required 112
Check Coolant 112
Inspecting Tires and Checking Pressure 113
Clean Fuel Tank Inlet Screen 114
Drain Fuel Tank Sump 114
Drain Water Separator 114
Check Windshield Washer Fluid Level 115
Clean Air Cleaner Dust Valve 115
Inspecting Brake Lining 115
Maintenance—10 Hours or Daily 116
Checking Hydraulic Oil Level 116
Checking Engine Oil Level 116
Checking Recovery Tank Coolant Level 117
Checking Brake Accumulator 117
Checking Air Conditioning 118
Lubricate Hydraulic Coupler—If Equipped 118
Maintenance—Every 100 Hours 119
Lubricate Front Joint Pins and Bucket and Link Pins 119
Lubricate 2-Piece Boom—If Equipped 120
Inspecting and Replacing Belts 121
Maintenance—Every 250 Hours 122
Take Engine Oil Sample 122
Checking Swing Gear Case Oil Level 122
Draining Hydraulic Tank Sump 122
Checking Pump Drive Gear Case Oil Level 123
Checking Battery Electrolyte Level and Terminals 124
Lubricate Front Axle Kingpin 125
Checking Front and Rear Hub Oil Levels 126
Checking Front and Rear Axle Differential Oil Levels 126
Lubricate Equalizer Pin 127
Checking Transmission Oil Level 127
Maintenance—Every 500 Hours 128
Lubricate Swing Bearing Gear 128
Replacing Water Separator Filter 128
Replacing Final Fuel Filter 128
Changing Engine Oil and Replacing Filter 129
Checking Air Intake Hoses 129
Cleaning Radiator, Oil Cooler, Charge Air Cooler, A/C Condenser, and Fuel Cooler 130
Clean Cab Fresh Air and Recirculating Air Filters 131
Lubricate Swing Bearing 131
Lubricate Travel Driveline 132
Take Fluid Samples 132
Maintenance—Every 1000 Hours 133
Changing Swing Gear Case Oil 133
Replacing Hydraulic Oil Filter 134
Replacing Pilot and Steering/Brake Oil Filters 135
Change Pump Drive Gear Case Oil 136
Cleaning the Engine Crankcase Ventilation Tube 137
Adjusting Engine Valve Lash 137
Replacing Air Cleaner Elements 137
Replacing Air Cleaner Dust Valve 137
Lubricate Outrigger—If Equipped 138
Lubricate Blade—If Equipped 139
Check Coolant 139
Maintenance—Every 2000 Hours 140
Draining Cooling System 140
Filling and Deaerating the Cooling System 141
Changing Front and Rear Hub Oil 142
Changing Front and Rear Axle Differential Oil 143
Changing Transmission Oil 144
Maintenance—Every 5000 Hours 145
Changing Hydraulic System Oil and Cleaning Suction Screen 145
Miscellaneous—Machine 146
Bleed Fuel System – Electric Priming Pump 146
Bleed Fuel System – Manual Pump 147
Bleeding the Fuel System 148
Bleeding the Hydraulic System 148
Bleeding Air from Transmission 149
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 149
Do Not Service Control Valves, Cylinders, Pumps, or Motors 150
Precautions for Alternator and Regulator 150
Fluid Sampling Test Ports—If Equipped 150
Using Booster Batteries—24-Volt System 151
Handling, Checking, and Servicing Batteries Carefully 152
Using Battery Charger 153
Replacing Batteries 154
Welding On Machine 155
Welding Near Electronic Control Units 155
Keep Electronic Control Unit Connectors Clean 156
Cleaning the Machine Regularly 156
Adding 12-Volt Accessories 156
JDLink Machine Monitoring System (MMS)—If Equipped 156
Replacing Fuses 157
Removing and Installing Bucket 161
Replacing Bucket Teeth 162
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 163
Replacing Bucket Teeth—TK Series 163
Hardware Torque Specifications 164
Unified Inch Bolt and Screw Torque Values 164
Metric Bolt and Screw Torque Values 165
Miscellaneous—Operational Checkout 166
Operational Checkout 166
Miscellaneous—Troubleshooting 204
Troubleshooting Procedure 204
Engine 205
Electrical System 208
Hydraulic System 210
Miscellaneous—Storage 211
Prepare Machine for Storage 211
Monthly Storage Procedure 212
Miscellaneous—Machine Numbers 213
Record Product Identification Number (PIN) 213
Record Engine Serial Number 213
Record Travel Motor Serial Number 213
Record Swing Motor Serial Number 214
Record Hydraulic Pump Serial Number 214
Hydraulic Coupler Serial Number—If Equipped 214
Keep Proof of Ownership 215
Keep Machines Secure 215
Miscellaneous—Specifications 216
190DW Engine Specifications 216
190DW Travel Speeds 216
190DW Drain and Refill Capacities 217
190DW Machine Specifications 218
190DW Working Ranges 221
190DW Lift Capacity 223
220DW Engine Specifications 225
220DW Travel Speeds 225
220DW Drain and Refill Capacities 226
220DW Machine Specifications 227
220DW Working Ranges 230
220DW Lift Capacity 232
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 21
Section 1-5 24
Section 2-1 27
Section 2-2 51
Section 2-3 75
Section 3-1 91
Section 3-2 105
Section 3-3 112
Section 3-4 116
Section 3-5 119
Section 3-6 122
Section 3-7 128
Section 3-8 133
Section 3-9 140
Section 3-10 145
Section 4-1 146
Section 4-2 166
Section 4-3 204
Section 4-4 211
Section 4-5 213
Section 4-6 216

S.V 04/24