John Deere 190GW Excavator Operator’s Manual OMT356186X19 PDF

Description

John Deere 190GW Wheeled Excavator Operator’s Manual OMT356186X19 – PDF DOWNLOAD

• P/N: OMT356186X19_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 190GW
• Series: G SERIES
• Serial: PIN: 1FF190GW__E051001—

TABLE OF CONTENTS:

John Deere 190GW Wheeled Excavator Operator’s Manual OMT356186X19 – PDF DOWNLOAD

190GW Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
FCC Notifications to User 8
Required Emission-Related Information 8
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 9
John Deere Online Bookstore 12
Technical Information Feedback Form 13
Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Control Pattern Selector—If Equipped 21
Add Cab Guarding for Special Uses 21
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 23
Work In Ventilated Area 23
Avoid Static Electricity Risk When Refueling 24
Prevent Fires, Clean Debris From Machine 25
In Case of Machine Fire 25
Prevent Battery Explosions 26
Handle Chemical Products Safely 26
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Exhaust Filter Ash Handling and Disposal 27
Prepare for Emergencies 28
Clean Debris from Machine 28
Safety—Operating Precautions 29
Use Steps and Handholds Correctly 29
Start Only From Operator’s Seat 29
Use and Maintain Seat Belt 29
Prevent Unintended Machine Movement 30
Avoid Work Site Hazards 30
Keep Riders Off Machine 31
Avoid Backover Accidents 31
Inspect and Maintain ROPS 31
Avoid Machine Tip Over 32
Operating or Traveling On Public Roads 32
Use Special Care When Lifting Objects 32
Travel Safely 33
Prevent Acid Burns 33
Add and Operate Attachments Safely 33
Safety—Maintenance Precautions 34
Park and Prepare for Service Safely 34
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 35
Service Tires Safely 35
Follow Tire Recommendations 36
Make Welding Repairs Safely 36
Drive Metal Pins Safely 36
Clean Exhaust Filter Safely 37
Safety—Safety Signs and Other Instructions 38
Safety Signs and Other Instructions 38
Hydraulic Coupler Safety Signs—If Equipped 45
Operation—Operator’s Station 47
Pedals, Levers, and Panels 47
Control Levers 49
Forward, Neutral, and Reverse (FNR) Switch 50
Switch Panel 50
Switch Panel Functions 51
Steering Column Console 52
Steering Column Console Functions 53
Rear Panel 54
Horn 55
Power Boost Button 55
Pilot Shutoff Lever 56
Swing Lock Lever 57
Left Console Switch Panel 57
Right and Left Outriggers Selector Switch 58
Front and Rear Blade or Outriggers Selector Switch 58
Pilot Disable Switch 59
Hazard Light Switch 59
Auxiliary Function Enable Switch 60
Assist Attachment Flow Rate Adjustment Switch 60
Right Console Switch Panel 60
Exhaust Filter Parked Cleaning Switch 61
Auto Axle Lock Switch 62
Rear Light Switch—If Equipped 62
Travel Alarm and Travel Alarm Cancel Switch 63
Beacon Light Switch—If Equipped 63
Engine Stop Switch 63
Cab Heater and Air Conditioner 64
Selecting Display Between Celsius and Fahrenheit 65
Operating the AM/FM Radio 66
Secondary Exit Tool 67
Cab Door Release Lever 67
Cab Dome Light Switch 68
Opening Upper Front (Alternative Exit) Window 68
Removing and Storing the Lower Front Window 69
Opening Cab Door Window 69
Opening and Closing the Polycarbonate-Type Roof Exit Cover 70
Fire Extinguisher Mounting Location 70
Adjusting the Mechanical Suspension Seat 71
Adjusting Pilot Control Lever Console Height 71
Operation—Monitor Operation 72
Monitor 72
Monitor Functions 73
Monitor Start-Up 74
Main Menu 75
Main Menu—Alarm List 76
Main Menu—Air Conditioner 81
Main Menu—Radio 84
Main Menu—Work Mode 85
Main Menu—Meter Setting 86
Main Menu—Setting Menu 87
Main Menu—Setting Menu—Date and Time 88
Main Menu—Setting Menu—Attachment Name Input 88
Main Menu—Setting Menu—Auto-Shutdown 89
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 90
Main Menu—Setting Menu—Sub Meter Selection 91
Main Menu—Setting Menu—Rear View Camera Monitor 92
Main Menu—Setting Menu—Display Item Selection 93
Main Menu—Setting Menu—Brightness Adjustment 93
Main Menu—Setting Menu—Language 93
Main Menu—Setting Menu—Unit Selection 94
Main Menu—Setting Menu—Main Menu Sequence Change 94
Main Menu—Information Menu 95
Main Menu—Information Menu—Operation 96
Main Menu—Information Menu—Maintenance 97
Main Menu—Information Menu—Troubleshooting 97
Main Menu—Information Menu—Monitoring 98
Operation—Operating the Machine 99
Before Starting Work 99
Operator’s Daily Machine Check Before Starting 99
Battery Disconnect Switch—If Equipped 100
Starting Engine 100
Cold Weather Start Aid 102
Cold Weather Warm-Up 103
Operate Within Machine Limits 104
Digging and Grading Operation 104
Work Brake Control 106
Accelerator Pedal Engine Speed Control 106
Accelerator Pedal 107
Exhaust Filter 109
Exhaust Filter Parked Cleaning 111
Locking the Hydraulic Coupler to the Attachment—If Equipped 113
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 115
Control Lever Pattern Operation 116
Mechanical Control Lever Pattern Selector—If Equipped 117
Control Lever Pattern Conversion 117
Blade and/or Outriggers Operation 118
Lock Outriggers for Travel 121
2-Piece Boom Operation—If Equipped 121
Attachment Indicators 124
Operating Front Attachment 124
Operating In Water and Mud 124
Driving Up a Steep or Slippery Slope 125
Lower Boom With Engine Stopped 126
Parking the Machine 127
Loading and Unloading for Transport 128
Towing Machine 129
Lifting With Bucket Loop 130
Lifting With John Deere Quick Coupler 131
Lifting the Machine 132
Maintenance—Machine 133
Diesel Fuel 133
Diesel Fuel Specifications 133
Lubricity of Diesel Fuel 133
Handling and Storing Diesel Fuel 134
Biodiesel Fuel 135
Testing Diesel Fuel 136
Supplemental Diesel Fuel Additives 136
Fuel Filters 136
Minimizing the Effect of Cold Weather on Diesel Engines 137
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 138
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 139
Oil Filters 139
Alternative and Synthetic Lubricants 139
Lubricant Storage 140
Mixing of Lubricants 140
Hydraulic Oil 140
Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil 142
Pump Drive and Transmission Gear Case Oil 142
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease 143
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 144
Water Quality for Mixing with Coolant Concentrate 145
Operating in Warm Temperature Climates 145
Testing Coolant Freeze Point 146
Disposing of Coolant 146
Maintenance—Periodic Maintenance 147
Service Machine at Specified Intervals 147
Checking Hour Meter Regularly 147
Prepare Machine for Maintenance 148
Open Access Doors for Service 149
Open Engine Cover for Service 149
Fuel Tank 150
Hydraulic Breaker Attachment 150
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 151
Service Intervals 152
Required Parts 154
Maintenance—As Required 155
Inspect Tires and Check Pressure 155
Tire Pressures 156
Remove and Clean Fuel Tank Inlet Screen 156
Drain Water and Sediment From Fuel Tank Sump 157
Drain Primary Fuel Filter and Water Separator 158
Drain Final Fuel Filter and Water Separator 158
Drain Auxiliary Fuel Filter and Water Separator 159
Check Windshield Washer Fluid Level 159
Check and Clean Air Cleaner Dust Unloader Valve 160
Inspect Brake Lining 160
Clean Rear Camera Lens 160
Inspect Belts 161
Remove and Clean Radiator Air Inlet Screen 162
Clean and Tighten Battery Terminals 162
Maintenance—10 Hours or Daily 163
Check Hydraulic Tank Oil Level 163
Check Engine Oil Level 165
Checking Engine Coolant Level 166
Check Brake Accumulator 166
Lubricate Hydraulic Coupler—If Equipped 167
Maintenance—Every 100 Hours 168
Lubricate Front End Pin Joints and Working Tool Pivots 168
Lubricate 2-Piece Boom—If Equipped 168
Maintenance—Every 250 Hours 169
Check Swing Gear Case Oil Level 169
Drain Water and Sediment From Hydraulic Tank 170
Check Pump Drive Gear Case Oil Level 171
Check Hybrid Battery Electrolyte Level—If Equipped 172
Lubricate Front Axle Kingpin 173
Check Front and Rear Hub Oil Levels 174
Check Front and Rear Axle Differential Oil Levels 175
Lubricate Equalizer Pin 175
Check Transmission Oil Level 176
Take Engine Oil Sample 176
Maintenance—Every 500 Hours 177
Lubricate Swing Bearing Gear 177
Drain and Refill Engine Oil and Replace Filter 178
Check Air Intake Hoses 178
Clean Cab Fresh Air and Cab Recirculating Air Filters 179
Lubricate Swing Bearing 180
Lubricate Travel Driveline 180
Take Fluid Samples 180
Maintenance—Every 1000 Hours 181
Drain and Refill Swing Gear Case Oil 181
Replace Hydraulic Tank Oil Filter 182
Replace Pilot-Brake and Steering Oil Filters 184
Drain and Refill Pump Drive Gear Case Oil 185
Remove and Clean Open Crankcase Ventilation (OCV) Hose 185
Check and Adjust Engine Valve Lash 186
Replace Air Cleaner Elements 186
Replace Air Cleaner Dust Unloader Valve 187
Lubricate Outrigger—If Equipped 187
Lubricate Blade—If Equipped 187
Replace Primary Fuel Filter and Water Separator 188
Replace Final Fuel Filter and Water Separator 189
Check Coolant Condition 189
Maintenance—Every 2000 Hours 190
Drain and Refill Front and Rear Hub Oil 190
Drain and Refill Front and Rear Axle Differential Oil 191
Drain and Refill Transmission Oil 192
Replace Auxiliary Fuel Filter and Water Separator 193
Maintenance—Every 4000 Hours 194
Drain Cooling System 194
Cooling System Fill and Deaeration Procedure 195
Maintenance—Every 4500 Hours 196
Service Exhaust Filter 196
Clean EGR Cooler 196
Check Turbocharger 196
Check and Clean Fuel Injector 196
Maintenance—Every 5000 Hours 197
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 197
Replace Hydraulic Tank Vent Cap Filter 200
Miscellaneous—Machine 201
Bleed Fuel System 201
Bleed Hydraulic System 202
Bleed Transmission System 203
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 204
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 204
Do Not Service Control Valves, Cylinders, Pumps, or Motors 204
Precautions for Alternator and Regulator 205
Using Booster Batteries—24-Volt System 205
Handling, Checking, and Servicing Batteries Carefully 205
Using Battery Charger 207
Replacing Batteries 209
Welding on Machine 209
Keep Electronic Control Unit Connectors Clean 210
Cleaning the Machine Regularly 210
Adding 12-Volt Accessories 210
JDLink Machine Monitoring System (MMS)—If Equipped 210
Replacing Fuses 211
Removing and Installing Bucket 213
Replacing Bucket Teeth 214
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 215
Replacing Bucket Teeth—TK Series 215
Hardware Torque Specifications 216
Unified Inch Bolt and Screw Torque Values 216
Metric Bolt and Screw Torque Values 217
Miscellaneous—Operational Checkout 218
Operational Checkout 218
Miscellaneous—Troubleshooting 265
Troubleshooting Procedure 265
Engine 266
Electrical System 270
Hydraulic System 272
Miscellaneous—Storage 274
Prepare Machine for Storage 274
Monthly Storage Procedure 275
Miscellaneous—Machine Numbers 276
Record Product Identification Number (PIN) 276
Record Engine Serial Number 276
Record Travel Motor Serial Number 276
Record Swing Motor Serial Number 277
Record Hydraulic Pump Serial Number 277
Record Hydraulic Coupler Serial Number—If Equipped 278
Keep Proof of Ownership 278
Keep Machines Secure 279
Miscellaneous—Specifications 280
Engine Specifications 280
Travel Speeds 280
Drain and Refill Capacities 281
Machine Specifications 282
Working Ranges 288
Lift Capacity—Monoblock Boom; Front Blade and Rear Outrigger 292
Lift Capacity—Monoblock Boom; Front and Rear Outrigger 293
Lift Capacity—2-Piece Boom; Front Blade and Rear Outrigger 294
Lift Capacity—2-Piece Boom; Front and Rear Outrigger 295
Page Number 19
Section 1-1 19
Section 1-2 20
Section 1-3 29
Section 1-4 34
Section 1-5 38
Section 2-1 47
Section 2-2 72
Section 2-3 99
Section 3-1 133
Section 3-2 147
Section 3-3 155
Section 3-4 163
Section 3-5 168
Section 3-6 169
Section 3-7 177
Section 3-8 181
Section 3-9 190
Section 3-10 194
Section 3-11 196
Section 3-12 197
Section 4-1 201
Section 4-2 218
Section 4-3 265
Section 4-4 274
Section 4-5 276
Section 4-6 280

S.V 04/24