John Deere 1910E T2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910E T2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910E T2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F670648GENI_XU
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T2
Series: E SERIES
Serial: WJ1910E001003-1464
Description: Operator’s instructions for machines equipped with Gen I Rotating and Leveling Cabin.

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TABLE OF CONTENTS:

John Deere 1910E T2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine Identification 12
Engine Identification 13
Forwarder brochures 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passangers 21
Use Seat Belt 21
Cabin protective structures 22
Secondary exit 23
Forwarder cabin noise 23
Vibration levels in forwarder cabin 24
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin Safety Decals 45
Machine Safety Decals 46
Non-text Safety Decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
Periodic Maintenance 48
Machine systems and components 49
Cabin 49
Electric system 50
Batteries 51
Main switch panel 52
Fuses and relays 53
Battery center tab fuse 54
Engine room fuses 55
Engine room relays 57
Cabin fuses 58
Cabin relays 60
Wiring harness fuses and relays 61
Machine control system (F-09) 62
Power outlets 63
Engine sensors (9 0L) 64
Engine Control Unit 65
Engine sensors 1/3 66
Engine sensors 2/3 67
Engine sensors 3/3 68
Sensors, air intake system and coolant 69
Sensors, ambient temperature 70
Sensors, hydraulic oil tank 71
Sensors, transmission 72
Sensors, VarioSpeed™ gear box 73
Sensors, brake system 74
Sensors, fuel tank 75
Sensors, frame 76
Sensors, boom 77
Sensors, cabin 78
Sensors, work hydraulics 79
Bulbs 79
Grounding points, frame 81
Grounding points, cabin 82
Optional equipment 82
Central greasing system 83
Safety instructions 83
Front frame 1 84
Front frame 2 85
Middle joint and rear frame 86
Cabin levelling 87
Boom 88
Dispenser on jib boom 89
Controls 90
Driving controls 90
Main switch 91
Safety switches and emergency stop 92
Ignition switch 93
Dashboard 94
Boom controls 96
Left keypad in forwarder 97
Right keypad in forwarder 98
Extra keypad 99
Lights and wipers 100
Cabin lights and service lights 101
Work lights 102
Driving lights 103
Window wipers and washers 104
Right-hand side storage box 105
Central locking system 106
Air Conditioner 107
General system operation 107
Temperature setting 109
Fan control 110
Recirc mode 111
Defrost mode 112
Pre-heater system 113
Operation sequences 114
Setting the timer 115
Switching on the heater 116
Heating pre-selection 117
Switching off the heater 118
Changing the Heating Duration 119
Remote control 119
Operating the machine 121
Engine 121
Starting the engine 121
Cold weather starting 122
After starting 122
Turning off the engine 123
Driving 123
Off-road driving 123
On-road driving 124
Cabin rotating and levelling 125
High/low gear and rear wheel drive 125
Variospeed driving 126
ECO mode 127
Diesel speed boost 128
Differential locks 129
Cruise control 130
Decking blade 131
Boom and grapple 131
Warming up work hydraulics 132
Using the Boom 133
Boom suspended mode 134
Boom Levelling (optional) 135
After using the boom 136
At the End of the Work Day 136
General maintenance 137
Refueling the Machine 137
Fluids and lubricants 138
Diesel fuel 138
Bio-Diesel Fuel 139
Minimizing the effect of cold weather on diesel engines 140
Handling and storing diesel fuel 141
Lubricity of diesel fuel 141
Engine oil 142
Diesel engine oil and filter service intervals 142
Diesel engine break-in oil 143
Additional engine oil information 144
Coolant 145
Hydraulic oil requirements 148
Gear oil 149
Brake fluid 150
Grease 151
Cabin tilt fluid 152
Hydraulic pressure measurements 152
Drive hydraulics 153
Charge pressure 153
Maximum drive pressure / Drive pump cut-off 154
Checking drive motor flushing pressure 155
Work hydraulics 155
LS pressure difference Delta P 156
Maximum work pressure 157
Auxiliary valve pressure 158
Boom valve LS relief pressures 159
Checking cabin rotating and levelling pressure 160
Hydraulic fan pump pressure 161
Brake hydraulics 161
Drive and work brake pressures 162
Loading range pressures 163
Loading pressure 164
Engine hoods 165
Operating front hood 166
Operating front hood without electric power 167
Frame and boom service positions 167
Tilting the cabin 168
Lowering the cabin 170
Tilting the fuel tank 171
Boom maintenance 172
Changing Wheels 173
Tracks, chains and wheel ballasting 174
Anti-Slip Fitting 175
Tracks fitting 1/4 176
Tracks fitting 2/4 177
Tracks fitting 3/4 178
Tracks fitting 4/4 179
Cabin windows cleaning 180
Vacuum pump 181
Hydraulic oil sampling valve 182
Using Booster Batteries 182
Welding instructions 183
Periodic maintenance 184
Introduction 184
Uptime maintenance planner 184
Optional equipment maintenance 184
Pre-heater maintenance 185
Run the pre-heater for a few minutes 185
Fault diagnosis 186
Service codes 186
Greasing system maintenance 187
Lubrication frequency and volume amount adjustment 188
Reservoir filling 189
System check 190
Troubleshooting 191
Fire protection system maintenance 192
10 hours or daily 193
50 hours or weekly 194
Every 12 months 195
Decking blade 196
Active loadspace (ALS) 197
ALS – maintenance every 10 hours or daily 198
ALS – maintenance every 50 hours or weekly 199
ALS – maintenance every 250 hours 200
ALS – maintenance every 12 months 201
Disassembly of telescopic stakes 202
Variable loadspace (VLS) 203
Variospeed 203
Check the Variospeed gear oil level 204
Change Variospeed gear oil 205
Variospeed gearbox clutch adjusment 206
Boom weight scale maintenance 207
Bluetooth paring and battery charger connection 208
Puradyn engine oil filter maintenance 209
Every 10 Hours or Daily 210
Check hydraulic oil level 210
Check engine oil level 211
Check boom structures visually 212
Every 50 Hours or Weekly 213
Check machine visually 213
Check the high/low gear oil level 214
Check differential oil level 215
Check hub gear oil level 216
Check boom screw joints 217
Check joint pins of the boom 218
Check the grapple and rotator 219
Check bogie casing for leaks 220
Check the cooler cleanness 221
Grease middle joint 222
Check and grease cabin rotation and levelling system 223
Check boom slew housing oil level 224
Grease the boom (single extension) 1/2 225
Grease the boom (single extension) 2/2 226
Grease the boom (double extension) 1/2 227
Grease the boom (double extension) 2/2 228
Grease link and grapple 229
Every 250 hours 229
Check the high/low gear oil level 230
Check bogie casing oil quality and level 231
Check tyre pressures 232
Check the door switch 233
Check cabin fresh-air filters 234
Check extension boom clearances 235
Every 500 hours 235
Change engine oil and oil filter 236
Replace fuel filters 238
Check the drive belt wear 240
Check crankcase vent tube 241
Check air intake system 242
Check cooling system 243
Drain water deposited in boom base 244
Check electrolyte level of batteries 245
Every 1000 hours 246
Change hydraulic oil 247
Replace hydraulic tank oil filters 249
Replace hydraulic tank breather 250
Bleed hydraulic tank 251
Change high/low gear oil 252
Replace drive pump filter 253
Grease the driveshafts 254
Grease bogie slew bearings 255
Check wheel rims and fastening bolts 256
Check air conditioner 257
Change cabin fresh-air filters 258
Clean rotator magnetic plug 259
Tighten rotator bottom screws 260
Check chain guide of double extension boom 261
Every 2000 hours 261
Check valve clearance 1/2 262
Check valve clearance 2/2 264
Change coolant 266
Check engine vibration damper 268
Change differential oil 269
Change bogie casing oil 270
Change hub gear oil 271
Check axle fastening bolt torques 272
Change boom slew housing oil 273
As required 273
Clean the machine 275
Replace air filter elements 276
Check engine coolant 278
Replace coolant filter 279
Drain fuel filters 280
Replace drive belt 281
Replace filter-dryer-receiver 282
Check secondary exit 291
Check drive brake oil level 292
Check brake cylinders 293
Change brake pedal circuit oil 294
Adjust brake cylinders 295
Adjust rotator link brakes 297
Transporting, towing and storing 298
Transporting the Machine 298
Tie-down and lifting points 299
Towing the machine 299
Release parking brake cylinders 300
Releasing drive hydraulics 301
Releasing the work brake 302
Releasing the steering 303
Stowing a disabled boom 303
By-passing the boom valve 304
Preparing machine for storage 305
After storage 307
Environment, recycling and post-use 309
Index 310
Attachments 314
Declaration of Conformity template_en 315
1910e_Tier2_specs_eng 317
a03420_Forwarder_arm_silicon 320
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 322

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