John Deere 1910E Tier 2 CTL Forwarder Operator’s Manual PDF

Description

John Deere 1910E Tier 2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1910E Tier 2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F684858_QZ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T2 FFC
Series: E SERIES
Serial: WJ1910E001393-1761

Operator’s instructions for machines equipped with Fixed Forwarder Cabin

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910E Tier 2 CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
2 Foreword 9
2 1 Copyright 9
2 2 Foreword 9
2 3 Declaration of conformity 9
2 4 John Deere forwarder 10
2 5 Technical data 10
2 6 Machine identification 11
2 7 Engine Identification 12
3 Safety 13
3 1 Follow Laws and Regulations 13
3 1 1 Recognize Safety Information 13
3 1 2 Understand Signal Words 14
3 1 3 Prepare for Emergencies 14
3 1 4 Wear Protective Clothing 15
3 1 5 Handle Chemical Products Safely 15
3 1 6 Install Radio Transmitters Properly 16
3 2 Operating 16
3 2 1 Inspect machine 17
3 2 2 Attach Do not Operate Tag 17
3 2 3 Prevent Machine Runaway 18
3 2 4 Use Handholds and Steps 18
3 2 5 Handle Starting Fluids Safely 19
3 2 6 Pay Attention to Bystanders 19
3 2 7 Carry no passengers 20
3 2 8 Use Seat Belt 20
3 2 9 Cabin protective structures 21
3 2 10 Cabin windows 21
3 2 11 Secondary exit 23
3 2 12 Forwarder cabin noise 24
3 2 13 Vibration levels in forwarder cabin 25
3 2 14 Avoid Risks under Difficult Conditions 25
3 2 15 Operate the Boom Safely 26
3 2 16 Do not Overload the Forwarder 27
3 2 17 Operate the Machine Equipped with ALS Safely 27
3 2 18 Stop Working if Machine Gives an Alarm 28
3 2 19 Keep Danger Zone Clear 28
3 2 20 Avoid saw chain shots 29
3 2 21 Avoid Crush Points 30
3 2 22 Avoid Power Lines 30
3 2 23 Driving/Transporting on Public Roads 31
3 2 24 Cold environment operation 31
3 2 25 Ensure Safety before Driving on Frozen Waters 32
3 2 26 Avoid Fires and Explosions 32
3 2 27 What To Do If the Machine Catches Fire? 33
3 2 28 Hand-held fire extinguisher 34
3 2 29 After a fire 34
3 3 Maintenance 35
3 3 1 Keep Machine in Good Condition 35
3 3 2 Use Proper Clothing 36
3 3 3 Use Proper Tools 36
3 3 4 Secure Cabin Tilt Locking Mechanism 37
3 3 5 Support Machine Properly 37
3 3 6 Service Cooling System Safely 38
3 3 7 Prevent Battery Explosions 38
3 3 8 Prevent Acid Burns 39
3 3 9 Start Only from Operator’s Seat 39
3 3 10 Beware of Exhaust Fumes 40
3 3 11 Exhaust filter maintenance 40
3 3 12 Avoid High Pressure Fluids 41
3 3 13 Avoid Heating near Pressurized Fluid Lines 41
3 3 14 Make Welding Repairs Safely 42
3 3 15 Service Tires Safely 42
3 3 16 Service Air Conditioner Safely 43
3 3 17 Replace Xenon Worklamps Safely 43
3 3 18 Service Accumulators Safely 44
3 3 19 Service Steering System Safely 45
3 3 20 Refueling and Servicing Fuel System 45
3 3 21 Dispose of Waste Properly 46
3 4 Safety Decal Locations 46
3 4 1 Cabin non-text safety decals 47
3 4 2 Machine non-text safety decals 47
3 4 3 Machine text safety decals 48
4 Warranty 49
4 1 Standard Warranty Clauses 49
4 2 Standard Warranty 49
4 3 Extended Coverage 49
4 4 First 250 hours maintenance 49
4 5 Periodic Maintenance 50
5 Machine systems and components 51
5 1 Fixed forwarder cabin 51
5 1 1 Operator’s seat – comfort 52
5 1 2 Seat rotation 53
5 1 3 Forward camera 54
5 1 4 Reverse camera 55
5 1 5 Heating and air conditioning 56
5 2 Tires 57
5 3 Tracks, anti-slip chains and wheel ballasting 58
5 3 1 Tracks fitting 2/4 59
5 3 2 Tracks fitting 3/4 59
5 3 3 Tracks fitting 4/4 60
5 3 4 Tracks in winter conditions 60
5 3 5 Track recommendations for winter 61
5 4 Electric system 62
5 4 1 Batteries 63
5 4 2 Main switch panel 64
5 4 3 Power outlets 65
5 4 4 Fuses and relays 65
5 4 4 1 Battery center tab fuse 66
5 4 4 2 Engine room fuses 67
5 4 4 3 Engine room relays 69
5 4 4 4 Fixed forwarder cabin fuses 70
5 4 4 5 Fixed forwarder cabin relays 71
5 4 4 6 Wiring harness fuses and relays 72
5 4 5 1 XL4 PC (High Spec) 74
5 4 5 2 XM2+, XM2 and XM PC 75
5 4 5 3 Command Center 76
5 4 5 4 Engine Control Unit (ECU) 77
5 4 6 Cabin controller (CAB) area 78
5 4 7 Tier 2 Engine sensors (9 0L) 79
5 4 7 1 Engine Control Unit 80
5 4 7 2 Engine sensors 1/3 81
5 4 7 3 Engine sensors 2/3 82
5 4 7 4 Engine sensors 3/3 83
5 4 8 Sensors, air intake system and coolant 84
5 4 9 Sensors, air conditioner 85
5 4 10 Sensors, hydraulic oil tank 86
5 4 11 Sensors, transmission 87
5 4 12 Sensors, brake system 88
5 4 13 Sensors, frame 89
5 4 14 Sensors, comfort seat base 90
5 4 15 Sensors, standard seat base 91
5 4 16 Sensors, drive pedal 92
5 4 17 Sensors, work hydraulics 93
5 4 18 Sensors, boom 93
5 4 19 Sensors, fuel tank 94
5 4 20 Bulbs 94
5 4 21 Grounding points, frame 95
5 4 22 Grounding points, fixed forwarder cabin 96
5 4 23 Telematics components 97
5 4 23 1 MTG module 98
5 4 23 2 Antennas 98
6 Controls 99
6 1 Driving controls 99
6 1 1 Main switch 100
6 1 2 Safety switches and emergency stop 101
6 1 3 Ignition switch 101
6 1 4 Dashboard 102
6 1 5 Boom controls 104
6 1 6 Forwarder IBC boom controls 105
6 2 Left keypad in forwarder 106
6 3 Right keypad in forwarder 107
6 4 Extra keypad 108
6 5 Lights and wipers 109
6 5 1 Cabin lights and service lights 110
6 5 2 Work lights 111
6 5 3 Driving lights 112
6 5 4 Window wipers and washers 113
6 6 Accessory switches and connectors 115
6 7 Air conditioner 116
6 7 1 Fan speed 117
6 7 2 Temperature 118
6 7 3 Recirc mode 118
6 7 4 Defrost 119
6 7 5 Indicator lights 120
6 8 Pre-heater EasyStart timer control panel 121
6 8 1 Operation sequences 122
6 8 2 Setting the time 123
6 8 3 Switching on the pre-heater 124
6 8 4 Changing the heating duration 124
6 8 5 Switching off the pre-heater 125
6 8 6 Heating preselections 125
6 8 7 Preprogramming of preselection 126
6 9 Pre-heater modem 127
6 9 1 SMS interface 127
7 Operating the machine 129
7 1 Engine 129
7 1 1 Starting the engine 129
7 1 2 Cold weather starting 130
7 1 3 After starting 130
7 1 4 Turning off the engine 131
7 2 Driving 131
7 2 1 Off-road driving 131
7 2 2 On-road driving 132
7 2 3 High/low gear and rear wheel drive 132
7 2 4 ECO mode 133
7 2 4 1 Regulable ECO 134
7 2 5 Diesel speed boost 135
7 2 6 Differential locks 136
7 2 7 Cruise control 137
7 2 8 Decking blade 138
7 3 Boom and grapple 138
7 3 1 Warming up work hydraulics 139
7 3 2 Using the Boom 139
7 3 3 IBC mode 140
7 3 3 1 Special functions 140
7 3 3 2 System backup 141
7 3 4 Boom suspended mode 142
7 3 5 Smooth Boom Control (SBC) 143
7 3 6 Boom weight scale – Operation 143
7 3 6 1 Data transmission and bluetooth connection 145
7 3 6 2 Grapple reset 145
7 3 6 3 Calibration 146
7 3 6 4 Weighing accuracy 146
7 3 6 5 Batteries and battery charger 147
7 3 7 After using the boom 147
7 4 At the End of the Work Day 148
8 General maintenance 149
8 1 Refueling the Machine 149
8 2 Cabin windows cleaning and inspection 150
8 3 Fluids and lubricants 151
8 3 1 Diesel fuel 151
8 3 1 1 Bio-Diesel Fuel 152
8 3 1 2 Minimizing the effect of cold weather on diesel engines 153
8 3 1 3 Handling and storing diesel fuel 154
8 3 1 4 Lubricity of diesel fuel 154
8 3 2 Engine oil 155
8 3 2 1 Diesel engine oil and filter service intervals 155
8 3 2 2 Diesel engine break-in oil 156
8 3 2 3 Additional engine oil information 157
8 3 3 Coolant 158
8 3 4 Hydraulic oil requirements 161
8 3 5 Gear oil 162
8 3 6 Brake fluid 162
8 3 7 Grease 163
8 3 8 Cabin tilt fluid 164
8 4 Using Booster Batteries 165
8 5 Welding instructions 166
8 6 Hydraulic pressure measurements 166
8 6 1 Drive hydraulics 167
8 6 1 1 Charge pressure 168
8 6 1 2 Maximum drive pressure / Drive pump cut-off 169
8 6 1 3 Checking drive motor flushing pressure 170
8 6 2 Work hydraulics 170
8 6 2 1 LS pressure difference Delta P 171
8 6 2 2 Maximum work pressure 172
8 6 2 3 Auxiliary valve pressure 173
8 6 2 4 Boom valve LS relief pressures 174
8 6 2 5 Hydraulic fan pump pressure 175
8 6 3 Brake hydraulics 176
8 6 3 1 Drive and work brake pressures 177
8 6 3 2 Loading range pressures 178
8 6 3 3 Loading pressure 179
8 7 Hydraulic oil sampling valve 180
8 8 Vacuum pump 181
8 9 Frame and boom service positions 181
8 9 1 Engine hoods 182
8 9 1 1 Operating front hood 183
8 9 1 2 Operating front hood without electric power 184
8 9 2 Tilting the fuel tank 185
8 9 3 Boom general servicing 186
8 10 Changing wheels 187
8 11 Anti-slip chain fitting 187
8 12 Tracks fitting 1/4 188
9 Periodic maintenance 189
9 1 Introduction 189
9 1 1 Uptime maintenance planner 189
9 2 Optional equipment maintenance 189
9 2 1 Central greasing system maintenance 190
9 2 1 1 Lubrication frequency and volume amount adjustment 190
9 2 1 2 Reservoir filling 191
9 2 1 3 System check 192
9 2 1 4 Troubleshooting 193
9 2 2 Fire protection system maintenance 194
9 2 2 1 10 hours or daily 195
9 2 2 2 50 hours or weekly 195
9 2 2 3 Every 12 months 196
9 2 3 Decking blade 197
9 2 4 Active load space (ALS) 198
9 2 4 1 ALS – maintenance every 10 hours or daily 198
9 2 4 2 ALS – maintenance every 50 hours or weekly 199
9 2 4 3 ALS – maintenance every 250 hours 200
9 2 4 4 ALS – maintenance every 12 months 201
9 2 4 5 Disassembly of telescopic stakes 202
9 2 5 Variable loadspace (VLS) 203
9 2 6 IBC maintenance 203
9 2 7 Boom weight scale maintenance 204
9 2 7 1 Bluetooth paring and battery charger connection 205
9 2 8 Engine oil bypass filter maintenance 206
9 2 9 Pre-heater maintenance 207
9 2 9 1 Run the pre-heater for a few minutes 207
9 2 9 2 Fault diagnosis 208
9 2 9 3 Fault display descriptions 209
9 2 9 4 Service codes 210
9 3 Every 10 Hours or Daily 211
9 3 1 Check hydraulic oil level 212
9 3 2 Check engine oil level 213
9 3 3 Check boom structures visually 214
9 4 Every 50 Hours or Weekly 215
9 4 1 Check machine visually 215
9 4 1 1 Check the high/low gear oil level 216
9 4 1 2 Check differential oil level 217
9 4 1 3 Check hub gear oil level 218
9 4 1 4 Check boom screw joints 219
9 4 1 5 Check joint pins of the boom 220
9 4 1 6 Check the grapple and rotator 220
9 4 1 7 Check bogie casing for leaks 221
9 4 2 Check the cooler cleanness 222
9 4 3 Grease middle joint 223
9 4 4 Check boom slew housing oil level 223
9 4 5 Grease the boom (single extension) 1/2 224
9 4 6 Grease the boom (single extension) 2/2 225
9 4 7 Grease link and grapple 226
9 5 Every 250 hours 226
9 5 1 Check the high/low gear oil level 227
9 5 2 Check tire pressures 227
9 5 3 Check door switch 228
9 5 4 Check secondary exit 229
9 5 5 Check cabin fresh-air filters 230
9 6 Every 500 hours 230
9 6 1 Change engine oil and oil filter 231
9 6 2 Replace fuel filters 233
9 6 3 Check the drive belt wear 235
9 6 4 Check crankcase vent tube 236
9 6 5 Check air intake system 237
9 6 6 Check cooling system 238
9 6 7 Check engine coolant level 238
9 6 8 Check electrolyte level of batteries 240
9 6 9 Drain water deposited in boom base 241
9 6 10 Check extension boom clearances 242
9 7 Every 1000 hours 242
9 7 1 Clean or replace air filter elements 243
9 7 2 Change hydraulic oil 245
9 7 3 Replace hydraulic tank oil filters 247
9 7 4 Replace hydraulic tank breather/dryer 248
9 7 5 Bleed hydraulic tank 248
9 7 6 Change high/low gear oil 249
9 7 7 Replace drive pump filter 250
9 7 8 Grease the driveshafts 251
9 7 9 Grease bogie slew bearings 252
9 7 10 Check wheel rims and fastening bolts 253
9 7 11 Check axle fastening bolts 254
9 7 12 Check air conditioner 255
9 7 13 Change cabin fresh-air filters 256
9 7 14 Replace engine oil bypass filter 257
9 7 15 Clean rotator magnetic plug 258
9 7 16 Tighten rotator screws 259
9 8 Every 2000 hours 260
9 8 1 Check valve clearance 1/2 261
9 8 2 Check valve clearance 2/2 263
9 8 3 Change coolant 265
9 8 4 Check engine vibration damper 267
9 8 5 Change differential oil 268
9 8 6 Drain brake cylinders 269
9 8 7 Change bogie casing oil 270
9 8 8 Change hub gear oil 271
9 8 9 Change boom slew housing oil 272
9 8 10 Grease cabin door hinges 273
9 9 As required 273
9 9 1 Clean the machine 274
9 9 2 Replace coolant filter 275
9 9 3 Drain fuel filters 275
9 9 4 Replace drive belt 276
9 9 5 Replace filter-dryer-receiver 277
9 9 6 Check drive brake oil level 282
9 9 7 Change brake pedal circuit oil 283
9 9 8 Adjust brake cylinders 284
9 9 9 Adjust rotator link brakes 286
10 Transporting, towing and storing 287
10 1 Transporting the Machine 287
10 2 Tie-down and lifting points 288
10 3 Towing the machine 288
10 3 1 Release parking brake cylinders 289
10 3 2 Releasing drive hydraulics 290
10 3 3 Releasing the work brake 291
10 3 4 Releasing the steering 292
10 4 Stowing a disabled boom 292
10 4 1 By-passing the boom valve 293
10 5 Preparing machine for storage 294
10 6 After storage 296
11 Environment, recycling and post-use 298
Index 299
Attachments 303
Declaration of Conformity template_en 304
a07821_1910E_specs_en 306
a08020_F_GAS_DOC_en 310
a03420_Forwarder_arm_silicon 312
a07822_LS-pressures_Forw_en 314
UMP_1910E_FFC_EN 316
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 319

S.V 03/24