John Deere 1910E Tier 2 Operator’s Manual F722444 – PDF DOWNLOAD

Description

John Deere 1910E Tier 2 Operator’s Manual F722444 – PDF DOWNLOAD

Part Number (P/N): F722444_44
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T2
Series: E Series
Serial Number (Serial): 1WJ1910E_ _C001884-

TABLE OF CONTENTS:

John Deere 1910E Tier 2 Operator’s Manual F722444 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Technical information availability 12
Declaration of conformity 12
John Deere forwarder 13
Technical data 13
Machine identification 14
Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 25
Cabin windows 25
Secondary exit of rotating and leveling cabin 27
Forwarder cabin noise 27
Vibration levels in forwarder cabin 28
Avoid Risks under Difficult Conditions 29
Operate the Boom Safely 30
Do not Overload the Forwarder 30
Operate the Machine Equipped with ALS Safely 31
Stop Working if Machine Gives an Alarm 31
Keep Danger Zone Clear 32
Avoid saw chain shots 32
Avoid Crush Points 33
Avoid Power Lines 34
Driving/Transporting on Public Roads 34
Cold environment operation 35
Ensure Safety before Driving on Frozen Waters 36
Avoid Fires and Explosions 36
What To Do If the Machine Catches Fire? 37
Hand-held fire extinguisher 38
After a fire 38
Maintenance 39
Keep Machine in Good Condition 39
Use Proper Clothing 40
Use Proper Tools 40
Secure Cabin Tilt Locking Mechanism 41
Support Cabin Leveling System 42
Support Machine Properly 43
Service Cooling System Safely 43
Prevent Battery Explosions 44
Prevent Acid Burns 44
Start Only from Operator’s Seat 45
Beware of Exhaust Fumes 45
Avoid High Pressure Fluids 46
Avoid Heating near Pressurized Fluid Lines 46
Make Welding Repairs Safely 47
Service Tires Safely 47
Service Air Conditioner Safely 48
Replace Xenon Worklamps Safely 48
Service Accumulators Safely 49
Service Steering System Safely 50
Refueling and Servicing Fuel System 50
Dispose of Waste Properly 51
Safety Decal Locations 51
Rotating and leveling cabin non-text safety decals 52
Machine non-text safety decals 53
Machine text safety decals 54
Warranty 55
Standard Warranty Clauses 55
Standard Warranty 55
Extended Coverage 55
First 250 hours maintenance 55
Periodic Maintenance 56
Machine systems and components 57
Rotating and leveling cabin 57
Operator’s seat – comfort 58
Operator’s seat – standard 58
Cabin tilt mechanism 59
Tires 60
Tracks, anti-slip chains and wheel ballasting 61
Tracks in winter conditions 62
Track recommendations for winter 62
Specs 64
CF8 reach and lifting diagrams 65
Electric system 66
Batteries 67
Main switch panel 68
Power outlets 69
Fuses and relays 70
Battery center tab fuse 71
Engine room fuses 72
Engine room relays 74
Cabin fuses 75
Cabin relays 77
Wiring harness fuses and relays 78
Machine control system 79
HPC21 (High spec) 80
MPC21 81
Cabin controller (CAB) 82
Engine Control Unit 82
Tier 2 Engine sensors (9 0L) 83
Engine sensors 1/3 84
Engine sensors 2/3 85
Engine sensors 3/3 86
Sensors, air intake system and coolant 87
Sensors, ambient temperature 87
Sensors, hydraulic oil tank 88
Sensors, transmission 89
Sensors, brake system 90
Sensors, fuel tank 90
Sensors, frame 91
Sensors, drive pedal 91
Sensors, boom 92
Sensors, cabin 93
Sensors, work hydraulics 94
Bulbs 94
Grounding points, frame 95
Grounding points, R&L cabin – Gen II 96
Telematics components 97
MTG module 98
Antennas 98
Optional equipment 98
Central greasing system 99
Safety instructions 99
Grease dispenser 100
Front frame 1 101
Front frame 2 102
Middle joint and rear frame 103
Cabin levelling 104
Boom 105
Dispenser on boom base 106
Dispenser on boom pillar 106
Dispenser on jib boom 107
Centralized manual greasing points 108
Centralized manual greasing, RL cabin 109
Cabin bearing grease block 109
Forwarder IBC 110
System architecture 111
IBC controller 112
Cameras 112
Pre-heater 113
Tire pressure monitor system (TPMS) 114
System operation 115
Controls 117
Driving controls 117
Main switch 117
Brake controls 118
Safety switches and emergency stop 119
Ignition switch 120
Dashboard 121
Boom controls 123
Forwarder IBC boom controls 124
Work mode 124
Work mode display: Management section 125
Work mode display: information section, boom weight scale registration 126
Work mode display: Base machine section 128
Setting mode 130
TimberMatic™ Maps 130
System integration with TimberMatic™ 131
Main display 132
Left keypad in forwarder 133
Right keypad in forwarder 134
Extra keypad 135
Lights and wipers 136
Cabin lights and service lights 137
Work lights 138
On-road driving lights 139
Window wipers and washers 140
Right-hand side storage box 141
Central locking system 141
Air Conditioner 142
General system operation 142
Temperature setting 144
Fan control 144
Recirc mode 145
Defrost mode 146
Pre-heater EasyStart timer control panel 146
Setting the time 147
Switching on the pre-heater 148
Changing the heating duration 148
Switching off the pre-heater 149
Heating preselections 149
Preprogramming of preselection 150
Pre-heater modem 151
Mobile control of pre-heater 151
Operating the machine 153
Engine 153
Starting the engine 153
Cold weather starting 154
After starting 154
Turning off the Tier2/Tier3 engine 155
Driving 155
Off-road driving 155
On-road driving 156
Cabin rotating and leveling 157
High/low gear and rear wheel drive 158
ECO mode 159
Regulable ECO 160
Diesel speed boost 161
Differential locks 162
Cruise control 163
Decking blade 163
Boom and grapple 163
Warming up work hydraulics 164
Using the Boom 164
IBC mode 165
Special functions 165
Traditional boom control 166
Boom suspended mode 167
Smooth Boom Control (SBC) 168
Boom weight scale – Operation 169
Data transmission and bluetooth connection 170
Grapple reset 171
Calibration 171
Weighing accuracy 171
Batteries and battery charger 173
After using the boom 173
At the End of the Work Day 174
General maintenance 175
Cabin windows cleaning and inspection 175
Cabin interior cleaning and surface sanitation 176
Refueling the Machine 177
Fluids and lubricants 178
Diesel fuel 178
Bio-Diesel Fuel 179
Minimizing the effect of cold weather on diesel engines 180
Handling and storing diesel fuel 181
Lubricity of diesel fuel 181
Engine oil 182
Diesel engine oil and filter service intervals 182
Diesel engine break-in oil 183
Additional engine oil information 184
Engine coolant 185
Hydraulic oil requirements 187
Gear oil 188
Brake fluid 189
Grease 189
Cabin tilt fluid 190
Using Booster Batteries 191
Welding instructions 192
Hydraulic pressure measurements 192
Drive hydraulics 193
Charge pressure 194
Maximum drive pressure / Drive pump cut-off 195
Checking drive motor flushing pressure 196
Work hydraulics 196
LS pressure difference Delta P 197
Maximum work pressure 198
Auxiliary valve pressure 199
Boom valve LS relief pressures 200
Cabin rotating and leveling pressure 201
Hydraulic fan pump pressure 202
Brake hydraulics 203
Drive and work brake pressures 203
Loading range pressures 204
Loading pressure 205
Hydraulic oil sampling valve 205
Vacuum pump 206
Frame and boom service positions 206
Engine hoods 207
Operating front hood 208
Operating front hood without electric power 209
Tilt angles of the cabin 210
Tilting the cabin 211
Lowering the cabin 213
Tilting the fuel tank 214
Boom general servicing 216
Changing wheels 217
Anti-slip chain fitting 217
Tracks fitting 1/4 218
Tracks fitting 2/4 218
Tracks fitting 3/4 219
Tracks fitting 4/4 219
Periodic maintenance 220
Introduction 220
Uptime maintenance planner 220
Optional equipment maintenance 220
Central greasing system maintenance 220
Lubrication frequency and volume amount adjustment 221
Reservoir filling 222
System check 223
Troubleshooting 224
Replace engine oil bypass filter 225
Fire protection system maintenance 226
10 hours or daily 227
50 hours or weekly 227
Every 12 months 228
Checking date of DAFO fire extinguisher 228
Decking blade 229
Active load space (ALS) 230
ALS – maintenance every 10 hours or daily 230
ALS – maintenance every 50 hours or weekly 231
ALS – maintenance every 250 hours 232
ALS – maintenance every 12 months 233
Disassembly of telescopic stakes 234
Variable loadspace (VLS) 235
IBC maintenance 235
Boom weight scale maintenance 236
Bluetooth pairing and battery charger connection 237
Pre-heater maintenance 238
Run the pre-heater and clean surroundings 238
Fault display descriptions 239
Fault diagnosis (EasyStart) 240
Fault diagnosis (Module timer) 241
Service codes 241
Conical sleeve pin tightening 243
Tire pressure monitor system maintenance 244
Replace battery of Tire pressure monitor system 244
Clean the Tire pressure monitor system 245
Troubleshooting the tire pressure monitor system 246
Programming the Tire pressure monitor system 248
Tire pressure monitor system function check 249
Every 10 Hours or Daily 249
Check hydraulic oil level 250
Check engine oil level 251
Check boom structures visually 252
Every 50 Hours or Weekly 253
Check machine visually 253
Check the high/low gear oil level 254
Check differential oil level 255
Check hub gear oil level 256
Check boom screw joints 257
Check joint pins of the boom 258
Check the grapple and rotator 258
Check bogie casing for leaks 259
Check the cooler cleanness 260
Grease middle joint and frame steering cylinders 261
Check and grease cabin rotation and leveling system 262
Check boom slew housing oil level 263
Grease the boom 1/2 264
Grease the boom (single extension) 2/2 265
Grease link and grapple 266
Every 250 hours 266
Check the high/low gear oil level 267
Clean coolant strainer 268
Check tire pressures 269
Check the door switch 270
Check secondary exit 270
Check cabin fresh-air filters 271
Tighten two rotator clamping screws (Indexator) 272
Every 500 hours 272
Change engine oil and oil filter 273
Replace fuel filters 275
Check the drive belt wear 277
Check crankcase vent tube 278
Check air intake system 279
Check cooling system 280
Check engine coolant level 281
Check electrolyte level of batteries 282
Check extension boom clearances 283
Every 1000 hours 283
Clean or replace air filter elements 284
Change hydraulic oil 286
Replace hydraulic tank oil filters 288
Replace hydraulic tank breather/dryer 289
Bleed hydraulic tank 289
Change high/low gear oil 290
Replace drive pump filter 291
Grease the driveshafts 292
Grease bogie slew bearings 294
Check wheel rims and fastening bolts 295
Check axle fastening bolts 296
Check air conditioner 297
Check drive brake oil level 298
Change cabin fresh-air filters 298
Clean rotator magnetic plug 299
Tighten rotator screws 300
Every 2000 hours 301
Check valve clearance 1/2 302
Check valve clearance 2/2 304
Change coolant 306
Check engine vibration damper 308
Change differential oil 309
Drain brake cylinders 310
Change bogie casing oil 310
Change hub gear oil 311
Change boom slew housing oil 312
Grease cabin door hinges 313
As required 313
Clean the machine 313
Drain fuel filters 315
Replace drive belt 316
Replace filter-dryer-receiver 317
Change brake pedal circuit oil 325
Adjust brake cylinders 326
Adjust link brakes (Indexator) 328
Drain water deposited in boom base 330
Battery maintenance 330
Seat belt maintenance 331
Transporting, towing and storing 332
Transporting the Machine 332
Tie-down and lifting points 333
Towing the machine 333
Release parking brake cylinders 334
Releasing drive hydraulics 335
Releasing the work brake 336
Releasing the steering 337
Stowing a disabled boom 337
By-passing the boom valve 338
Preparing machine for storage 339
After storage 341
Monthly storage procedure 342
Preparing engine for long-term storage 343
Removing engine from long term storage 344
Environment, recycling and post-use 345
Index 346
Attachments 351
Declaration of Conformity template_en 352
a07821_1910E_specs_en 355
a08020_F_GAS_DOC_en 359
a03420_Forwarder_arm_silicon 361
a07822_LS-pressures_Forw_en 363
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 365

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