John Deere 1910E Tier 3 Fixed Cabin CTL Operator’s Manual PDF

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John Deere 1910E Tier 3 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910E Tier 3 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F684833_QZ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T3 FFC
Series: E SERIES
Serial: WJ1910E001393-1761
Operator’s instructions for machines equipped with Fixed Forwarder Cabin

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910E Tier 3 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Tilt Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter maintenance 40
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 42
Service Tires Safely 42
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin non-text safety decals 47
Machine non-text safety decals 47
Machine text safety decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
First 250 hours maintenance 49
Periodic Maintenance 50
Machine systems and components 51
Fixed forwarder cabin 51
Operator’s seat – comfort 52
Seat rotation 53
Forward camera 54
Reverse camera 55
Heating and air conditioning 56
Tires 57
Tracks, anti-slip chains and wheel ballasting 58
Tracks in winter conditions 59
Track recommendations for winter 59
Electric system 60
Batteries 61
Main switch panel 62
Power outlets 63
Fuses and relays 63
Battery center tab fuse 64
Engine room fuses 65
Engine room relays 67
Fixed forwarder cabin fuses 68
Fixed forwarder cabin relays 69
Wiring harness fuses and relays 70
XL4 PC (High Spec) 72
XM2+, XM2 and XM PC 73
Command Center 74
Engine Control Unit (ECU) 75
Cabin controller (CAB) area 76
Tier 3 Engine sensors (9 0L) 77
Engine Control Unit 78
Engine sensors 1/4 79
Engine sensors 2/4 80
Engine sensors 3/4 81
Engine sensors 4/4 82
Sensors, air intake system and coolant 83
Sensors, air conditioner 84
Sensors, hydraulic oil tank 85
Sensors, transmission 86
Sensors, brake system 87
Sensors, frame 88
Sensors, comfort seat base 89
Sensors, standard seat base 90
Sensors, drive pedal 91
Sensors, work hydraulics 92
Sensors, boom 92
Sensors, fuel tank 93
Bulbs 93
Grounding points, frame 94
Grounding points, fixed forwarder cabin 95
Telematics components 96
MTG module 97
Antennas 97
Controls 98
Driving controls 98
Main switch 99
Safety switches and emergency stop 100
Ignition switch 100
Dashboard 101
Boom controls 103
Forwarder IBC boom controls 104
Left keypad in forwarder 105
Right keypad in forwarder 106
Extra keypad 107
Lights and wipers 108
Cabin lights and service lights 109
Work lights 110
Driving lights 111
Window wipers and washers 112
Accessory switches and connectors 114
Air conditioner 115
Fan speed 116
Temperature 117
Recirc mode 117
Defrost 118
Indicator lights 119
Pre-heater EasyStart timer control panel 120
Operation sequences 121
Setting the time 122
Switching on the pre-heater 123
Changing the heating duration 123
Switching off the pre-heater 124
Heating preselections 124
Preprogramming of preselection 125
Pre-heater modem 126
SMS interface 126
Operating the machine 128
Engine 128
Starting the engine 128
Cold weather starting 129
After starting 129
Turning off the engine 130
Driving 130
Off-road driving 130
On-road driving 131
High/low gear and rear wheel drive 131
ECO mode 132
Regulable ECO 133
Diesel speed boost 134
Differential locks 135
Cruise control 136
Decking blade 137
Boom and grapple 137
Warming up work hydraulics 138
Using the Boom 138
IBC mode 139
Special functions 139
System backup 140
Boom suspended mode 141
Smooth Boom Control (SBC) 142
Boom weight scale – Operation 142
Data transmission and bluetooth connection 144
Grapple reset 144
Calibration 145
Weighing accuracy 145
Batteries and battery charger 146
After using the boom 146
At the End of the Work Day 147
General maintenance 148
Cabin windows cleaning and inspection 148
Refueling the Machine 149
Fluids and lubricants 150
Diesel fuel 150
Bio-Diesel Fuel 151
Minimizing the effect of cold weather on diesel engines 152
Handling and storing diesel fuel 153
Lubricity of diesel fuel 153
Engine oil 154
Diesel engine oil and filter service intervals 154
Diesel engine break-in oil 155
Additional engine oil information 156
Coolant 157
Hydraulic oil requirements 160
Gear oil 161
Brake fluid 161
Grease 162
Cabin tilt fluid 163
Using Booster Batteries 164
Welding instructions 165
Hydraulic pressure measurements 165
Drive hydraulics 166
Charge pressure 167
Maximum drive pressure / Drive pump cut-off 168
Checking drive motor flushing pressure 169
Work hydraulics 169
LS pressure difference Delta P 170
Maximum work pressure 171
Auxiliary valve pressure 172
Boom valve LS relief pressures 173
Hydraulic fan pump pressure 174
Brake hydraulics 175
Drive and work brake pressures 176
Loading range pressures 177
Loading pressure 178
Hydraulic oil sampling valve 179
Vacuum pump 180
Frame and boom service positions 180
Engine hoods 181
Operating front hood 182
Operating front hood without electric power 183
Tilting the fuel tank 184
Boom general servicing 185
Changing wheels 186
Anti-slip chain fitting 186
Tracks fitting 1/4 187
Tracks fitting 2/4 187
Tracks fitting 3/4 188
Tracks fitting 4/4 188
Periodic maintenance 189
Introduction 189
Uptime maintenance planner 189
Optional equipment maintenance 189
Central greasing system maintenance 190
Lubrication frequency and volume amount adjustment 190
Reservoir filling 191
System check 192
Troubleshooting 193
Fire protection system maintenance 194
10 hours or daily 195
50 hours or weekly 195
Every 12 months 196
Decking blade 197
Active load space (ALS) 198
ALS – maintenance every 10 hours or daily 198
ALS – maintenance every 50 hours or weekly 199
ALS – maintenance every 250 hours 200
ALS – maintenance every 12 months 201
Disassembly of telescopic stakes 202
Variable loadspace (VLS) 203
IBC maintenance 203
Boom weight scale maintenance 204
Bluetooth paring and battery charger connection 205
Engine oil bypass filter maintenance 206
Pre-heater maintenance 207
Run the pre-heater for a few minutes 207
Fault diagnosis 208
Fault display descriptions 209
Service codes 210
Every 10 Hours or Daily 211
Check hydraulic oil level 212
Check engine oil level 213
Check boom structures visually 214
Every 50 Hours or Weekly 215
Check machine visually 215
Check the high/low gear oil level 216
Check differential oil level 217
Check hub gear oil level 218
Check boom screw joints 219
Check joint pins of the boom 220
Check the grapple and rotator 220
Check bogie casing for leaks 221
Check the cooler cleanness 222
Grease middle joint 223
Check boom slew housing oil level 223
Grease the boom (single extension) 1/2 224
Grease the boom (single extension) 2/2 225
Grease link and grapple 226
Every 250 hours 226
Check the high/low gear oil level 227
Check tire pressures 227
Check door switch 228
Check secondary exit 229
Check cabin fresh-air filters 230
Every 500 hours 230
Change engine oil and oil filter 231
Replace fuel filters 233
Check the drive belt wear 235
Check crankcase vent tube 236
Check air intake system 237
Check cooling system 238
Check engine coolant level 238
Check electrolyte level of batteries 240
Drain water deposited in boom base 241
Check extension boom clearances 242
Every 1000 hours 242
Clean or replace air filter elements 243
Change hydraulic oil 245
Replace hydraulic tank oil filters 247
Replace hydraulic tank breather/dryer 248
Bleed hydraulic tank 248
Change high/low gear oil 249
Replace drive pump filter 250
Grease the driveshafts 251
Grease bogie slew bearings 252
Check wheel rims and fastening bolts 253
Check axle fastening bolts 254
Check air conditioner 255
Change cabin fresh-air filters 256
Clean rotator magnetic plug 257
Tighten rotator screws 258
Every 2000 hours 259
Check valve clearance 1/2 260
Check valve clearance 2/2 262
Change coolant 264
Check engine vibration damper 266
Change differential oil 267
Drain brake cylinders 268
Change bogie casing oil 269
Change hub gear oil 270
Change boom slew housing oil 271
Grease cabin door hinges 272
As required 272
Clean the machine 273
Replace coolant filter 274
Drain fuel filters 274
Replace drive belt 275
Replace filter-dryer-receiver 276
Check drive brake oil level 281
Change brake pedal circuit oil 282
Adjust brake cylinders 283
Adjust rotator link brakes 285
Transporting, towing and storing 286
Transporting the Machine 286
Tie-down and lifting points 287
Towing the machine 287
Release parking brake cylinders 288
Releasing drive hydraulics 289
Releasing the work brake 290
Releasing the steering 291
Stowing a disabled boom 291
By-passing the boom valve 292
Preparing machine for storage 293
After storage 295
Environment, recycling and post-use 297
Index 298
Attachments 302
Declaration of Conformity template_en 303
a07821_1910E_specs_en 305
a08020_F_GAS_DOC_en 309
a03420_Forwarder_arm_silicon 311
a07822_LS-pressures_Forw_en 313
UMP_1910E_FFC_EN 315
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 318

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