John Deere 1910G Final Tier 4 CTL Forwarder Operator’s Manual PDF

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John Deere 1910G Final Tier 4 Rotating & Leveling Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910G Final Tier 4 Rotating & Leveling Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Rotating & Leveling Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere Forwarder 11
1910G Brochure 11
Machine identification 12
9 0L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter cleaning 40
Exhaust filter maintenance 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Filling and servicing DEF system 46
Dispose of Waste Properly 46
Disposal of diesel exhaust fluid (DEF) 46
Safety Decal Locations 47
Cabin non-text safety decals 47
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Rotating and leveling cabin 54
Operator’s seat – comfort 55
Cabin tilting 56
Final Tier 4 engines 57
Air intake and exhaust system diagram 57
Aftertreatment system (ATS) 59
Exhaust filter 60
Elevated engine RPM 60
Fuel dosing unit‌ 62
Fuel dosing injector‌ 63
SCR system operation 64
DEF tank and header (CAN based) 65
DEF tank operating levels 66
DEF dosing unit 67
DEF dosing injector 69
SCR system derates 70
Regeneration 71
Exhaust filter soot load levels 71
Passive regeneration 72
Active regeneration 73
Manual regeneration 74
Service regeneration 75
Tires 76
Tracks, anti-slip chains and wheel ballasting 77
Tracks in winter conditions 78
Track recommendations for winter 78
Controls 79
Driving controls 79
Main switch 79
Safety switches and emergency stop 80
Ignition switch 81
Dashboard 82
Boom controls 84
Forwarder IBC boom controls 85
Left keypad in forwarder 86
Right keypad in forwarder 87
Extra keypad 88
Lights and wipers 89
Cabin lights and service lights 90
Work lights 91
Driving lights 92
Window wipers and washers 93
Central locking system 95
Air Conditioner 96
General system operation 96
Temperature setting 98
Fan control 98
Recirc mode 99
Defrost mode 100
Pre-heater system 101
Operation sequences 102
Setting the timer 103
Switching on the heater 103
Heating pre-selection 104
Switching off the heater 104
Changing the Heating Duration 105
Pre-heater modem 106
SMS interface 106
Operating the machine 108
Engine 108
Starting the engine 108
Cold weather starting 109
After starting 109
Aftertreatment system 110
Filter cleaning switch 111
Work mode display icons 112
Alarms 113
DEF system operating cycles 114
Icons 115
Alarms and derates 115
Turning off the FT4 engine 116
Driving 116
Off-road driving 117
On-road driving 117
Cabin rotating and levelling 118
High/low gear and rear wheel drive 118
Differential locks 120
ECO mode 121
Adaptive Driveline Control (ADC) modes 122
Regulable ECO 123
Cruise control 123
Decking blade 124
Boom and grapple 125
Warming up work hydraulics 125
Using the Boom 125
IBC mode 126
Special functions 126
System backup 127
Boom suspended mode 128
Smooth Boom Control (SBC) 129
Boom weight scale – Operation 129
Data transmission and bluetooth connection 131
Grapple reset 131
Calibration 132
Weighing accuracy 132
Batteries and battery charger 133
After using the boom 133
At the End of the Work Day 134
General maintenance 135
Cabin windows cleaning and inspection 135
Refueling the machine 136
Refilling the diesel exhaust fluid (DEF) tank 137
Fluids and lubricants 138
Diesel fuel (ULSD) 138
Bio-Diesel Fuel 139
Cold weather operation 140
Handling and storing diesel fuel 141
Lubricity of diesel fuel 141
Diesel exhaust fluid (DEF) 142
Storing diesel exhaust fluid (DEF) 142
Testing diesel exhaust fluid (DEF) 143
Diesel engine oil 143
Diesel engine oil and filter service intervals 144
John Deere Break-In™ Plus Engine Oil 145
Additional engine oil information 145
Engine coolant 146
Hydraulic oil requirements 147
Gear oil 148
Brake fluid 148
Cabin tilt fluid 149
Grease 149
Welding instructions 150
Electrical components 151
Batteries 151
Using Booster Batteries 152
Fuses and relays 153
Main fuses 154
Engine compartment fuse box 155
Engine compartment relays 156
Cabin fuses 157
Cabin relays 158
Wiring harness fuses and relays 159
G-series forwarder CAN architecture 160
Controllers 162
Engine Control Unit (ECU) 162
Cabin controller (CAB) 163
XL4 PC (High Spec) 164
XM2+, XM2 and XM PC 165
Telematics components 166
MTG module 167
Antennas 167
Aftertreatment system electrics 168
CAN and LIN bus communication 169
ATS sensors on LIN bus 170
ATS sensors on the CAN bus 171
Sensors and switches 172
Engine sensors, actuators and connectors (9 0L) 173
Electrical engine components 1/5 175
Electrical engine components 2/5 176
Electrical engine components 3/5 178
Electrical engine components 4/5 180
Electrical engine components 5/5 181
Sensors, Aftertreatment system 182
Sensors, air filter and coolant 183
Sensors, ambient temperature 184
Sensors, frame 185
Sensors, drive pedal 186
Sensors, transmission 187
Sensors, brake system 188
Sensors, fuel tank 188
Sensors, hydraulic oil tank 189
Sensors, work hydraulics 190
Sensors, boom 191
Sensors, cabin 192
Bulbs 192
Grounding points, redesigned R&L cabin 194
Trickle charging 195
Hydraulic pressure measurements 196
Drive hydraulics 197
Check charge pressure 197
Check charge pressure valve setting 198
Maximum drive pressure / Drive pump cut-off 199
Work hydraulics 200
LS pressure difference Delta P 201
Maximum work pressure 202
Auxiliary valve pressure 203
Boom valve LS relief pressures 204
Hydraulic fan pump pressure 205
Brake hydraulics 206
Drive and work brake pressures 207
Loading range pressures 208
Loading pressure 209
Work hydraulics 209
LS pressure difference Delta P 210
Maximum work pressure 211
Auxiliary valve pressure 212
Boom valve LS relief pressures 213
Cabin rotating and leveling pressure 214
Hydraulic fan pump pressure 215
Hydraulic oil sampling valve 216
Vacuum pump 217
Frame and boom service positions 217
Engine hoods 218
Lifting the hood 219
Tilting the fuel tank 220
Boom general servicing 221
Changing wheels 222
Anti-slip chain fitting 222
Tracks fitting 1/4 223
Tracks fitting 2/4 223
Tracks fitting 3/4 224
Tracks fitting 4/4 224
Periodic maintenance 225
Introduction 225
Uptime maintenance planner 225
Optional equipment maintenance 225
Pre-heater maintenance 226
Run the pre-heater for a few minutes 226
Fault diagnosis 227
Service codes 227
Central greasing system maintenance 228
Lubrication frequency and volume amount adjustment 229
Reservoir filling 230
System check 231
Troubleshooting 232
Fire protection system maintenance 233
10 hours or daily 234
50 hours or weekly 234
Every 12 months 235
Decking blade 236
Variable loadspace (VLS) 237
IBC maintenance 237
Boom weight scale maintenance 238
Bluetooth paring and battery charger connection 239
Engine oil bypass filter maintenance 240
Every 10 Hours or Daily 241
Check hydraulic oil level 241
Check engine oil level 242
Check boom structures visually 243
Every 50 Hours or Weekly 244
Check machine visually 244
Check the high/low gear oil level 245
Check differential oil level 246
Check hub gear oil level 247
Check boom screw joints 248
Check joint pins of the boom 249
Check the grapple and rotator 249
Check bogie casing for leaks 250
Check the cooler cleanness 251
Grease middle joint 253
Check and grease cabin rotation and leveling system 254
Check boom slew housing oil level 255
Grease the boom (single extension) 1/2 256
Grease the boom (single extension) 2/2 257
Grease link and grapple 258
Every 250 hours 258
Check the high/low gear oil level 259
Check tire pressures 259
Check the door switch 260
Check secondary exit 261
Check cabin fresh-air filters 262
Every 500 hours 262
Change engine oil and oil filter 263
Replace fuel filters 265
Check the drive belt wear 267
Check crankcase vent tube‌ 268
Check air intake system 269
Check cooling system 269
Check engine coolant level 270
Check electrolyte level of batteries 271
Drain water deposited in boom base 272
Check extension boom clearances 273
Every 1000 hours 273
Check valve clearances 274
Clean DEF tank 295
Replace DEF dosing unit filter 297
Replace air filter elements 302
Replace hydraulic tank oil filters 304
Replace hydraulic tank breather/dryer 305
Bleed hydraulic tank 305
Replace drive pump filter 306
Change high/low gear oil 307
Grease the driveshafts 308
Grease bogie slew bearings 309
Check wheel rims and fastening bolts 310
Check axle fastening bolts 311
Check air conditioner 312
Change cabin fresh-air filters 313
Clean rotator magnetic plug 314
Tighten rotator screws 315
Every 2000 hours 316
Change coolant 317
Change hydraulic oil 319
Change differential oil 321
Drain brake cylinders 322
Change bogie casing oil 323
Change hub gear oil 324
Change boom slew housing oil 325
Grease cabin door hinges 326
As required 326
Clean the machine 327
Drain fuel filter 328
Replace drive belt‌ 329
Replace filter-dryer-receiver 330
Check drive brake oil level 338
Change brake pedal circuit oil 339
Adjust brake cylinders 340
Adjust rotator link brakes 342
Transporting, towing and storing 343
Transporting the Machine 343
Tie-down and lifting points 344
Towing the machine 344
Release parking brake cylinders 345
Releasing drive hydraulics 346
Releasing the work brake 347
Releasing the steering 348
Stowing a disabled boom 348
By-passing the boom valve 349
Preparing machine for storage 350
After storage 352
Environment, recycling and post-use 354
Index 355
Attachments 359
Declaration of Conformity template_en 360
1910G_brochure_en 362
a08020_F_GAS_DOC_en 366
a03420_Forwarder_arm_silicon 368
a08047_LS-pressures_G_Forw_en 370
UMP_1910G_FT4_ATS_EN 372
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 375

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