John Deere 1910G FT4 Fixed Cabin Operator Manual PDF Download

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John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

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John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

P/N: F690976_UX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910G
Series: G SERIES
Serial: WJ1910G002003-2106

1910G FT4 Fixed Cabin Operator’s instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere Forwarder 11
Brochures 11
Machine identification 12
Engine identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 25
Vibration levels in forwarder cabin 26
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter cleaning 40
Exhaust filter maintenance 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Filling and servicing DEF system 46
Dispose of Waste Properly 46
Disposal of diesel exhaust fluid (DEF) 46
Safety Decal Locations 47
Cabin non-text safety decals 47
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Fixed forwarder cabin 54
Operator’s seat – comfort 55
Seat rotation 56
Forward camera 57
Reverse camera 58
Heating and air conditioning 59
Final Tier 4 (Stage IV) engines 59
Air intake and exhaust system diagram 60
Aftertreatment system (ATS) 61
Exhaust filter 62
Elevated engine RPM 62
Fuel dosing unit‌ 64
Fuel dosing injector‌ 65
SCR system operation 66
DEF tank and header 67
DEF tank operating levels 68
DEF dosing unit 69
DEF dosing injector 71
SCR system derates 72
Regeneration 73
Exhaust filter soot load levels 73
Passive regeneration 74
Active regeneration 75
Manual regeneration 76
Service regeneration 77
Controls 78
Driving controls 78
Main switch 79
Safety switches and emergency stop 80
Ignition switch 80
Dashboard 81
Boom controls 83
Boom controls with IBC system 84
Left keypad in forwarder 85
Right keypad in forwarder 86
Extra keypad 87
Lights and wipers 88
Cabin lights and service lights 89
Work lights 90
Driving lights 91
Window wipers and washers 92
Accessory switches and connectors 94
Air conditioner 95
Fan speed 96
Temperature 97
Recirc mode 97
Defrost 98
Indicator lights 99
Pre-heater system 100
Operation sequences 101
Setting the timer 102
Switching on the heater 102
Heating pre-selection 103
Switching off the heater 103
Changing the Heating Duration 104
Pre-heater modem 105
SMS interface 105
Operating the machine 107
Engine 107
Starting the engine 107
Cold weather starting 108
After starting 108
Aftertreatment system 109
Filter cleaning switch 110
Work mode display icons 111
Alarms 112
DEF system operating cycles 113
Icons 114
Alarms and derates 114
Turning off the FT4 engine 115
Driving 115
Off-road driving 116
On-road driving 116
High/low gear and rear wheel drive 116
Differential locks 118
ECO mode 119
Regulable ECO 120
ECO RPM threshold 121
Diesel speed boost 122
Cruise control 122
Decking blade 123
Boom and grapple 123
Warming up work hydraulics 124
Using the Boom 124
IBC mode 125
Special functions 125
System backup 126
Boom suspended mode 127
Smooth Boom Control (SBC) 128
After using the boom 129
At the End of the Work Day 129
General maintenance 130
Cabin windows cleaning and inspection 130
Refueling the machine 131
Refilling the diesel exhaust fluid (DEF) tank 132
Fluids and lubricants 133
Diesel fuel (ULSD) 133
Bio-Diesel Fuel 134
Cold weather operation 135
Handling and storing diesel fuel 136
Lubricity of diesel fuel 136
Diesel exhaust fluid (DEF) 137
Storing diesel exhaust fluid (DEF) 137
Testing diesel exhaust fluid (DEF) 138
Diesel engine oil 138
Diesel engine oil and filter service intervals 139
John Deere Break-In™ Plus Engine Oil 140
Additional engine oil information 140
Engine coolant 141
Hydraulic oil requirements 142
Gear oil 143
Brake fluid 143
Grease 144
Welding instructions 144
Electrical components 145
Batteries 146
Using Booster Batteries 146
Fuses and relays 147
Main fuses 148
Engine compartment fuse box 149
Engine compartment relays 150
Fixed forwarder cabin fuses 151
Fixed forwarder cabin relays 152
Wiring harness fuses and relays 153
Forwarder MECA CAN architecture 154
Controller locations 155
Engine Control Unit (ECU) 156
Cabin controller (CAB) area 157
XL4 PC 158
Command Center 159
Telematics components 160
MTG module 161
Antennas 161
Aftertreatment system electrics 162
CAN and LIN bus communication 163
ATS sensors on LIN bus 164
ATS sensors on the CAN bus 165
Sensors and switches 165
Engine sensors, actuators and connectors (9 0L) 166
Electrical engine components 1/5 168
Electrical engine components 2/5 170
Electrical engine components 3/5 172
Electrical engine components 4/5 174
Electrical engine components 5/5 175
Sensors, Aftertreatment system 176
Sensors, air filter and coolant 177
Sensors, ambient temperature 178
Sensors, frame 179
Sensors, drive pedal 180
Sensors, comfort seat base 181
Sensors, standard seat base 182
Sensors, transmission 183
Sensors, brake system 184
Sensors, fuel tank 184
Sensors, hydraulic oil tank 185
Sensors, work hydraulics 186
Sensors, boom 187
Bulbs 187
Grounding points, fixed forwarder cabin 189
Hydraulic pressure measurements 189
Drive hydraulics 190
Check charge pressure 191
Check charge pressure valve setting 192
Maximum drive pressure / Drive pump cut-off 193
Work hydraulics 194
LS pressure difference Delta P 195
Maximum work pressure 196
Auxiliary valve pressure 197
Boom valve LS relief pressures 198
Hydraulic fan pump pressure 199
Brake hydraulics 200
Drive and work brake pressures 201
Loading range pressures 202
Loading pressure 203
Hydraulic oil sampling valve 204
Vacuum pump 205
Frame and boom service positions 205
Engine hoods 206
Lifting the hood 207
Tilting the fuel tank 208
Boom general servicing 209
Changing Wheels 210
Tracks, chains and wheel ballasting 210
Anti-Slip Fitting 211
Tracks fitting 1/4 211
Tracks fitting 2/4 212
Tracks fitting 3/4 212
Tracks fitting 4/4 213
Periodic maintenance 214
Introduction 214
Uptime maintenance planner 214
Optional equipment maintenance 214
Pre-heater maintenance 214
Run the pre-heater for a few minutes 215
Fault diagnosis 215
Service codes 216
Central greasing system maintenance 216
Lubrication frequency and volume amount adjustment 217
Reservoir filling 218
System check 219
Troubleshooting 220
Fire protection system maintenance 221
10 hours or daily 221
50 hours or weekly 222
Every 12 months 222
Decking blade 223
Variable loadspace (VLS) 224
IBC maintenance 224
Boom weight scale maintenance 225
Bluetooth paring and battery charger connection 226
Puradyn engine oil filter maintenance 227
Every 10 Hours or Daily 228
Check hydraulic oil level 228
Check engine oil level 229
Check boom structures visually 230
Every 50 Hours or Weekly 230
Check machine visually 231
Check the high/low gear oil level 232
Check differential oil level 233
Check hub gear oil level 234
Check boom screw joints 235
Check joint pins of the boom 236
Check the grapple and rotator 236
Check bogie casing for leaks 237
Check the cooler cleanness 238
Grease middle joint 240
Check boom slew housing oil level 240
Grease the boom (single extension) 1/2 241
Grease the boom (single extension) 2/2 242
Grease the boom (double extension) 1/2 243
Grease the boom (double extension) 2/2 244
Grease link and grapple 245
Every 250 hours 245
Check the high/low gear oil level 246
Check tyre pressures 246
Check door switch 247
Check cabin fresh-air filters 248
Every 500 hours 248
Change engine oil and oil filter 249
Replace fuel filters 251
Check the drive belt wear 253
Check crankcase vent tube‌ 254
Check air intake system 255
Check cooling system 255
Check engine coolant level 256
Check electrolyte level of batteries 257
Drain water deposited in boom base 258
Check extension boom clearances 259
Every 1000 hours 259
Check valve clearances 260
Replace air filter elements 281
Test engine coolant 283
Change hydraulic oil 284
Replace hydraulic tank oil filters 286
Replace hydraulic tank breather/dryer 287
Bleed hydraulic tank 287
Replace drive pump filter 288
Change high/low gear oil 289
Grease the driveshafts 290
Grease bogie slew bearings 291
Check wheel rims and fastening bolts 292
Check axle fastening bolts 293
Check air conditioner 294
Change cabin fresh-air filters 295
Clean rotator magnetic plug 296
Tighten rotator screws 297
Check chain guide of double extension boom 298
Every 2000 hours 298
Change coolant 299
Replace DEF filter 301
Change differential oil 306
Drain brake cylinders 307
Change bogie casing oil 308
Change hub gear oil 309
Change boom slew housing oil 310
As required 311
Clean the machine 311
Drain fuel filter 312
Replace drive belt‌ 313
Replace filter-dryer-receiver 314
Check drive brake oil level 319
Change brake pedal circuit oil 320
Check secondary exit 321
Adjust brake cylinders 322
Adjust rotator link brakes 324
Transporting, towing and storing 325
Transporting the Machine 325
Tie-down and lifting points 326
Towing the machine 326
Release parking brake cylinders 327
Releasing drive hydraulics 328
Releasing the work brake 329
Releasing the steering 330
Stowing a disabled boom 330
By-passing the boom valve 331
Preparing machine for storage 332
After storage 334
Environment, recycling and post-use 336
Index 337
Attachments 341
Declaration of Conformity template_en 342
1910G_brochure_en 344
a03420_Forwarder_arm_silicon 348
a07822_LS-pressures_Forw_en 350
UMP_1910G_FT4_EN 352
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 355

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