John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

Description

John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

P/N: F674334_UX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910G
Series: G SERIES
Serial: 19102003-2106

John Deere 1910G Forwarder; The information contained in this manual is comprised of regulations and instructions which will assist the operator to operate the machine in a safe and efficient manner.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere Forwarder 11
Brochures 11
Machine identification 12
Engine identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter cleaning 40
Exhaust filter maintenance 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Filling and servicing DEF system 46
Dispose of Waste Properly 46
Disposal of diesel exhaust fluid (DEF) 46
Safety Decal Locations 47
Cabin non-text safety decals 47
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Rotating and levelling cabin 54
Operator’s seat – comfort 55
Final Tier 4 (Stage IV) engines 55
Air intake and exhaust system diagram 56
Aftertreatment system (ATS) 57
Exhaust filter 58
Elevated engine RPM 58
Fuel dosing unit‌ 60
Fuel dosing injector‌ 61
SCR system operation 62
DEF tank and header 63
DEF tank operating levels 64
DEF dosing unit 65
DEF dosing injector 67
SCR system derates 68
Regeneration 69
Exhaust filter soot load levels 69
Passive regeneration 70
Active regeneration 71
Manual regeneration 72
Service regeneration 73
Controls 74
Driving controls 74
Main switch 74
Safety switches and emergency stop 75
Ignition switch 76
Dashboard 77
Boom controls 79
Boom controls with IBC system 80
Left keypad in forwarder 81
Right keypad in forwarder 82
Extra keypad 83
Lights and wipers 84
Cabin lights and service lights 85
Work lights 86
Driving lights 87
Window wipers and washers 88
Central locking system 90
Air Conditioner 91
General system operation 91
Temperature setting 93
Fan control 93
Recirc mode 94
Defrost mode 95
Pre-heater system 96
Operation sequences 97
Setting the timer 98
Switching on the heater 98
Heating pre-selection 99
Switching off the heater 99
Changing the Heating Duration 100
Pre-heater modem 101
SMS interface 101
Operating the machine 103
Engine 103
Starting the engine 103
Cold weather starting 104
After starting 104
Aftertreatment system 105
Filter cleaning switch 106
Work mode display icons 107
Alarms 108
DEF system operating cycles 109
Icons 110
Alarms and derates 110
Turning off the FT4 engine 111
Driving 111
Off-road driving 112
On-road driving 112
Cabin rotating and levelling 113
High/low gear and rear wheel drive 113
Differential locks 115
ECO mode 116
Regulable ECO 117
ECO RPM threshold 118
Diesel speed boost 119
Cruise control 119
Decking blade 120
Boom and grapple 120
Warming up work hydraulics 121
Using the Boom 121
IBC mode 122
Special functions 122
System backup 123
Boom suspended mode 124
Smooth Boom Control (SBC) 125
After using the boom 126
At the End of the Work Day 126
General maintenance 127
Cabin windows cleaning and inspection 127
Refueling the machine 128
Refilling the diesel exhaust fluid (DEF) tank 129
Fluids and lubricants 130
Diesel fuel (ULSD) 130
Bio-Diesel Fuel 131
Cold weather operation 132
Handling and storing diesel fuel 133
Lubricity of diesel fuel 133
Diesel exhaust fluid (DEF) 134
Storing diesel exhaust fluid (DEF) 134
Testing diesel exhaust fluid (DEF) 135
Diesel engine oil 135
Diesel engine oil and filter service intervals 136
John Deere Break-In™ Plus Engine Oil 137
Additional engine oil information 137
Engine coolant 138
Hydraulic oil requirements 139
Gear oil 140
Brake fluid 140
Grease 141
Welding instructions 141
Electrical components 142
Batteries 143
Using Booster Batteries 143
Fuses and relays 144
Main fuses 145
Engine compartment fuse box 146
Engine compartment relays 147
Cabin fuses 148
Cabin relays 149
Wiring harness fuses and relays 150
Forwarder MECA CAN architecture 151
Controllers 152
Engine Control Unit (ECU) 153
Cabin controller (CAB) 153
XL4 PC 154
Command Center 155
Telematics components 156
MTG module 157
Antennas 157
Aftertreatment system electrics 158
CAN and LIN bus communication 159
ATS sensors on LIN bus 160
ATS sensors on the CAN bus 161
Sensors and switches 161
Engine sensors, actuators and connectors (9 0L) 162
Electrical engine components 1/5 164
Electrical engine components 2/5 166
Electrical engine components 3/5 168
Electrical engine components 4/5 170
Electrical engine components 5/5 171
Sensors, Aftertreatment system 172
Sensors, air filter and coolant 173
Sensors, ambient temperature 174
Sensors, frame 175
Sensors, drive pedal 176
Sensors, transmission 177
Sensors, brake system 178
Sensors, fuel tank 178
Sensors, hydraulic oil tank 179
Sensors, work hydraulics 180
Sensors, boom 181
Sensors, cabin 182
Bulbs 182
Grounding points, redesigned R&L cabin 184
Hydraulic pressure measurements 184
Drive hydraulics 185
Check charge pressure 186
Check charge pressure valve setting 187
Maximum drive pressure / Drive pump cut-off 188
Work hydraulics 189
LS pressure difference Delta P 190
Maximum work pressure 191
Auxiliary valve pressure 192
Boom valve LS relief pressures 193
Cabin rotating and levelling pressure 194
Hydraulic fan pump pressure 195
Brake hydraulics 196
Drive and work brake pressures 197
Loading range pressures 198
Loading pressure 199
Hydraulic oil sampling valve 200
Vacuum pump 201
Frame and boom service positions 201
Engine hoods 202
Lifting the hood 203
Tilting the fuel tank 204
Boom general servicing 205
Changing Wheels 206
Tracks, chains and wheel ballasting 206
Anti-Slip Fitting 207
Tracks fitting 1/4 207
Tracks fitting 2/4 208
Tracks fitting 3/4 208
Tracks fitting 4/4 209
Periodic maintenance 210
Introduction 210
Uptime maintenance planner 210
Optional equipment maintenance 210
Pre-heater maintenance 210
Run the pre-heater for a few minutes 211
Fault diagnosis 211
Service codes 212
Central greasing system maintenance 212
Lubrication frequency and volume amount adjustment 213
Reservoir filling 214
System check 215
Troubleshooting 216
Fire protection system maintenance 217
10 hours or daily 217
50 hours or weekly 218
Every 12 months 218
Decking blade 219
Variable loadspace (VLS) 220
IBC maintenance 220
Boom weight scale maintenance 221
Bluetooth paring and battery charger connection 222
Puradyn engine oil filter maintenance 223
Every 10 Hours or Daily 224
Check hydraulic oil level 224
Check engine oil level 225
Check boom structures visually 226
Every 50 Hours or Weekly 226
Check machine visually 227
Check the high/low gear oil level 228
Check differential oil level 229
Check hub gear oil level 230
Check boom screw joints 231
Check joint pins of the boom 232
Check the grapple and rotator 232
Check bogie casing for leaks 233
Check the cooler cleanness 234
Grease middle joint 236
Check and grease cabin rotation and levelling system 237
Check boom slew housing oil level 238
Grease the boom (single extension) 1/2 239
Grease the boom (single extension) 2/2 240
Grease the boom (double extension) 1/2 241
Grease the boom (double extension) 2/2 242
Grease link and grapple 243
Every 250 hours 243
Check the high/low gear oil level 244
Check tyre pressures 244
Check the door switch 245
Check cabin fresh-air filters 246
Every 500 hours 246
Change engine oil and oil filter 247
Replace fuel filters 249
Check the drive belt wear 251
Check crankcase vent tube‌ 252
Check air intake system 253
Check cooling system 253
Check engine coolant level 254
Check electrolyte level of batteries 255
Drain water deposited in boom base 256
Check extension boom clearances 257
Every 1000 hours 257
Check valve clearances 258
Replace air filter elements 279
Test engine coolant 281
Change hydraulic oil 282
Replace hydraulic tank oil filters 284
Replace hydraulic tank breather/dryer 285
Bleed hydraulic tank 285
Replace drive pump filter 286
Change high/low gear oil 287
Grease the driveshafts 288
Grease bogie slew bearings 289
Check wheel rims and fastening bolts 290
Check axle fastening bolts 291
Check air conditioner 292
Change cabin fresh-air filters 293
Clean rotator magnetic plug 294
Tighten rotator screws 295
Check chain guide of double extension boom 296
Every 2000 hours 296
Change coolant 297
Replace DEF filter 299
Change differential oil 304
Drain brake cylinders 305
Change bogie casing oil 306
Change hub gear oil 307
Change boom slew housing oil 308
As required 309
Clean the machine 309
Drain fuel filter 310
Replace drive belt‌ 311
Replace filter-dryer-receiver 312
Check drive brake oil level 320
Change brake pedal circuit oil 321
Check secondary exit 322
Adjust brake cylinders 323
Adjust rotator link brakes 325
Transporting, towing and storing 326
Transporting the Machine 326
Tie-down and lifting points 327
Towing the machine 327
Release parking brake cylinders 328
Releasing drive hydraulics 329
Releasing the work brake 330
Releasing the steering 331
Stowing a disabled boom 331
By-passing the boom valve 332
Preparing machine for storage 333
After storage 335
Environment, recycling and post-use 337
Index 338
Attachments 342
Declaration of Conformity template_en 343
1910G_brochure_en 345
a03420_Forwarder_arm_silicon 349
a07822_LS-pressures_Forw_en 351
UMP_1910G_FT4_EN 353
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 356

S.V 03/24