John Deere 1910G Final Tier 4 Fixed Cabin Operator’s Manual PDF

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John Deere 1910G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
John Deere Forwarder 11
Technical data 11
Machine identification 12
9 0L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Forwarder cabin noise 25
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 28
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 30
Driving/Transporting on Public Roads 31
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter cleaning 40
Exhaust filter maintenance 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Filling and servicing DEF system 46
Dispose of Waste Properly 46
Disposal of diesel exhaust fluid (DEF) 46
Safety Decal Locations 47
Cabin non-text safety decals 47
Machine non-text safety decals 48
Machine text safety decals 49
Warranty 50
Standard Warranty Clauses 50
Standard Warranty 50
Extended Coverage 50
First 250 hours maintenance 50
Periodic Maintenance 51
Machine systems and components 52
Main switch panel 52
Power outlets 53
Fixed forwarder cabin 54
Operator’s seat – comfort 55
Seat rotation 56
Forward camera 57
Reverse camera 58
Heating and air conditioning 59
Cabin tilting 60
Final Tier 4 engines 61
Air intake and exhaust system diagram 61
Aftertreatment system (ATS) 63
Exhaust filter 64
Elevated engine RPM 64
Fuel dosing unit‌ 66
Fuel dosing injector‌ 67
SCR system operation 68
DEF tank and header (CAN based) 69
DEF tank operating levels 70
DEF dosing unit 71
DEF dosing injector 73
SCR system derates 74
Regeneration 75
Exhaust filter soot load levels 75
Passive regeneration 76
Active regeneration 77
Manual regeneration 78
Service regeneration 79
Tires 80
Tracks, anti-slip chains and wheel ballasting 81
Tracks in winter conditions 82
Track recommendations for winter 82
Controls 83
Driving controls 83
Main switch 84
Safety switches and emergency stop 85
Ignition switch 85
Dashboard 86
Boom controls 88
Forwarder IBC boom controls 89
Left keypad in forwarder 90
Right keypad in forwarder 91
Extra keypad 92
Lights and wipers 93
Cabin lights and service lights 94
Work lights 95
Driving lights 96
Window wipers and washers 97
Accessory switches and connectors 99
Air conditioner 100
Fan speed 101
Temperature 102
Recirc mode 102
Defrost 103
Indicator lights 104
Pre-heater system 105
Operation sequences 106
Setting the timer 107
Switching on the heater 107
Heating pre-selection 108
Switching off the heater 108
Changing the Heating Duration 109
Pre-heater modem 110
SMS interface 110
Operating the machine 112
Engine 112
Starting the engine 112
Cold weather starting 113
After starting 113
Aftertreatment system 114
Filter cleaning switch 115
Work mode display icons 116
Alarms 117
DEF system operating cycles 118
Icons 119
Alarms and derates 119
Turning off the FT4 engine 120
Driving 120
Off-road driving 121
On-road driving 121
High/low gear and rear wheel drive 122
Differential locks 123
ECO mode 124
Adaptive Driveline Control (ADC) modes 125
Regulable ECO 126
Cruise control 126
Decking blade 127
Boom and grapple 128
Warming up work hydraulics 128
Using the Boom 128
IBC mode 129
Special functions 129
System backup 130
Boom suspended mode 131
Smooth Boom Control (SBC) 132
Boom weight scale – Operation 132
Data transmission and bluetooth connection 134
Grapple reset 134
Calibration 135
Weighing accuracy 135
Batteries and battery charger 136
After using the boom 136
At the End of the Work Day 137
General maintenance 138
Cabin windows cleaning and inspection 138
Refueling the machine 139
Refilling the diesel exhaust fluid (DEF) tank 140
Fluids and lubricants 141
Diesel fuel (ULSD) 141
Bio-Diesel Fuel 142
Cold weather operation 143
Handling and storing diesel fuel 144
Lubricity of diesel fuel 144
Diesel exhaust fluid (DEF) 145
Storing diesel exhaust fluid (DEF) 145
Testing diesel exhaust fluid (DEF) 146
Diesel engine oil 146
Diesel engine oil and filter service intervals 147
John Deere Break-In™ Plus Engine Oil 148
Additional engine oil information 148
Engine coolant 149
Hydraulic oil requirements 150
Gear oil 151
Brake fluid 151
Cabin tilt fluid 152
Grease 152
Welding instructions 153
Electrical components 154
Batteries 154
Trickle charging 155
Using Booster Batteries 157
Fuses and relays 158
Main fuses 159
Engine compartment fuse box 160
Engine compartment relays 161
Fixed forwarder cabin fuses 162
Fixed forwarder cabin relays 163
Wiring harness fuses and relays 164
G-series forwarder CAN architecture 165
Controller locations 166
Engine Control Unit (ECU) 167
Cabin controller (CAB) area 168
XL4 PC (High Spec) 169
XM2+, XM2 and XM PC 170
Command Center 171
Telematics components 172
MTG module 173
Antennas 173
Aftertreatment system electrics 174
CAN and LIN bus communication 175
ATS sensors on LIN bus 176
ATS sensors on the CAN bus 177
Sensors and switches 178
Engine sensors, actuators and connectors (9 0L) 179
Electrical engine components 1/5 181
Electrical engine components 2/5 182
Electrical engine components 3/5 184
Electrical engine components 4/5 186
Electrical engine components 5/5 187
Sensors, Aftertreatment system 188
Sensors, air filter and coolant 189
Sensors, ambient temperature 190
Sensors, frame 191
Sensors, drive pedal 192
Sensors, comfort seat base 193
Sensors, standard seat base 194
Sensors, transmission 195
Sensors, brake system 196
Sensors, fuel tank 196
Sensors, hydraulic oil tank 197
Sensors, work hydraulics 198
Sensors, boom 199
Bulbs 199
Grounding points, fixed forwarder cabin 201
Hydraulic pressure measurements 201
Drive hydraulics 202
Check charge pressure 203
Check charge pressure valve setting 204
Maximum drive pressure / Drive pump cut-off 205
Work hydraulics 206
LS pressure difference Delta P 206
Maximum work pressure 207
Auxiliary valve pressure 208
Boom valve LS relief pressures 209
Hydraulic fan pump pressure 210
Brake hydraulics 211
Drive and work brake pressures 212
Loading range pressures 213
Loading pressure 214
Hydraulic oil sampling valve 215
Vacuum pump 216
Frame and boom service positions 216
Engine hoods 217
Lifting the hood 218
Tilting the fuel tank 219
Boom general servicing 220
Changing wheels 221
Anti-slip chain fitting 221
Tracks fitting 1/4 222
Tracks fitting 2/4 222
Tracks fitting 3/4 223
Tracks fitting 4/4 223
Periodic maintenance 224
Introduction 224
Uptime maintenance planner 224
Optional equipment maintenance 224
Pre-heater maintenance 225
Run the pre-heater for a few minutes 225
Fault diagnosis 226
Service codes 226
Central greasing system maintenance 227
Lubrication frequency and volume amount adjustment 228
Reservoir filling 229
System check 230
Troubleshooting 231
Fire protection system maintenance 232
10 hours or daily 233
50 hours or weekly 233
Every 12 months 234
Decking blade 235
Variable loadspace (VLS) 236
IBC maintenance 236
Boom weight scale maintenance 237
Bluetooth paring and battery charger connection 238
Engine oil bypass filter maintenance 239
Every 10 Hours or Daily 240
Check hydraulic oil level 240
Check engine oil level 241
Check boom structures visually 242
Every 50 Hours or Weekly 243
Check machine visually 243
Check the high/low gear oil level 244
Check differential oil level 245
Check hub gear oil level 246
Check boom screw joints 247
Check joint pins of the boom 248
Check the grapple and rotator 248
Check bogie casing for leaks 249
Check the cooler cleanness 250
Grease middle joint 252
Check boom slew housing oil level 252
Grease the boom (single extension) 1/2 253
Grease the boom (single extension) 2/2 254
Grease link and grapple 255
Every 250 hours 255
Check the high/low gear oil level 256
Check tire pressures 256
Check door switch 257
Check secondary exit 258
Check cabin fresh-air filters 259
Every 500 hours 259
Change engine oil and oil filter 260
Replace fuel filters 262
Check the drive belt wear 264
Check crankcase vent tube‌ 265
Check air intake system 266
Check cooling system 266
Check engine coolant level 267
Check electrolyte level of batteries 268
Drain water deposited in boom base 269
Check extension boom clearances 270
Every 1000 hours 270
Check valve clearances 271
Clean DEF tank 292
Replace DEF dosing unit filter 294
Replace air filter elements 299
Replace hydraulic tank oil filters 301
Replace hydraulic tank breather/dryer 302
Bleed hydraulic tank 302
Replace drive pump filter 303
Change high/low gear oil 304
Grease the driveshafts 305
Grease bogie slew bearings 306
Check wheel rims and fastening bolts 307
Check axle fastening bolts 308
Check air conditioner 309
Change cabin fresh-air filters 310
Clean rotator magnetic plug 311
Tighten rotator screws 312
Every 2000 hours 313
Change coolant 314
Change hydraulic oil 316
Change differential oil 318
Drain brake cylinders 319
Change bogie casing oil 320
Change hub gear oil 321
Change boom slew housing oil 322
Grease cabin door hinges 323
As required 323
Clean the machine 324
Drain fuel filter 325
Replace drive belt‌ 326
Replace filter-dryer-receiver 327
Check drive brake oil level 332
Change brake pedal circuit oil 333
Adjust brake cylinders 334
Adjust rotator link brakes 336
Transporting, towing and storing 337
Transporting the Machine 337
Tie-down and lifting points 338
Towing the machine 338
Release parking brake cylinders 339
Releasing drive hydraulics 340
Releasing the work brake 341
Releasing the steering 342
Stowing a disabled boom 342
By-passing the boom valve 343
Preparing machine for storage 344
After storage 346
Environment, recycling and post-use 348
Index 349
Attachments 353
Declaration of Conformity template_en 354
1910G_brochure_en 356
a08020_F_GAS_DOC_en 360
a03420_Forwarder_arm_silicon 362
a08047_LS-pressures_G_Forw_en 364
UMP_1910G_FT4_ATS_EN 366
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 369

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