John Deere 1910G Final Tier 4 Operator’s Manual F710941 – PDF DOWNLOAD

Description

John Deere 1910G Final Tier 4 Operator’s Manual F710941 – PDF DOWNLOAD

• P/N: F710941_14
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1910G FFC
• Series: G SERIES
• Serial: 1WJ1910GL002206-

TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Operator’s Manual F710941 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
9 0L Engine Identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 40
What To Do If the Machine Catches Fire? 41
Hand-held fire extinguisher 41
After a fire 42
Maintenance 42
Keep Machine in Good Condition 43
Use Proper Clothing 43
Use Proper Tools 44
Support Cabin Leveling System 45
Secure Cabin Tilt Locking Mechanism 46
Support Machine Properly 46
Service Cooling System Safely 47
Prevent Battery Explosions 47
Prevent Acid Burns 48
Start Only from Operator’s Seat 48
Beware of Exhaust Fumes 49
Exhaust filter cleaning 49
Exhaust filter maintenance 50
Avoid High Pressure Fluids 50
Avoid Heating near Pressurized Fluid Lines 51
Make Welding Repairs Safely 51
Service Tires Safely 52
Service Air Conditioner Safely 52
Replace Xenon Worklamps Safely 53
Service Accumulators Safely 53
Service Steering System Safely 54
Refueling and Servicing Fuel System 54
Filling and servicing DEF system 55
Dispose of Waste Properly 55
Disposal of diesel exhaust fluid (DEF) 55
Safety Decal Locations 56
Cabin non-text safety decals 56
Machine non-text safety decals 57
Machine text safety decals 58
Warranty 59
Standard Warranty Clauses 59
Standard Warranty 59
Extended Coverage 59
First 250 hours maintenance 59
Periodic Maintenance 60
Machine systems and components 61
Main switch panel 61
Power outlets 62
Anti-skid surfaces, handles and steps 63
Access covers 64
Storage spaces 65
Hydraulic stairs 66
Fixed forwarder cabin 67
Operator’s seat – comfort 68
Seat rotation 69
Cabin camera 70
Heating and air conditioning 70
Cabin tilting 71
Final Tier 4 engines 72
Air intake and exhaust system diagram 72
Aftertreatment system (ATS) 74
Exhaust filter 75
Elevated engine RPM 75
Fuel dosing unit‌ 76
Fuel dosing injector‌ 77
SCR system operation 78
DEF tank and header (CAN based) 79
DEF tank operating levels 80
DEF dosing unit 80
DEF dosing injector 82
SCR system derates 83
Regeneration process 84
Exhaust filter soot load levels 84
Passive regeneration 85
Active regeneration 86
Manual regeneration 87
Service regeneration 88
Tires 89
Tracks, anti-slip chains and wheel ballasting 90
Tracks in winter conditions 91
Track recommendations for winter 91
Boom specifications 93
CF8 reach and lifting diagrams 94
CF7-XI and CF7S-XI reach and lifting diagrams 94
Optional equipment 95
Central greasing system 95
Safety instructions 95
Grease dispenser 96
Front frame 97
Middle joint and rear frame 98
Boom 99
Dispenser on boom pillar 99
Dispenser on boom base 100
Dispenser on jib boom 101
Centralized manual greasing points 102
Fire protection system 103
Extinguishing system components 104
Environmental kit 104
Forwarder IBC 105
IBC sensor bus 105
Internal hosing (XI) extension boom 106
Improvements on XI extension 107
Chain mechanism and hosing 108
Y-link for XI and XE booms 110
Central locking system 111
Rear frame camera 112
On-road driving equipment 112
Pre-heater 113
Controls 114
Driving controls 114
Main switch 115
Brake controls 116
Safety switches and emergency stop 117
Ignition switch 117
Dashboard 118
Boom controls 120
Forwarder IBC boom controls 121
Left keypad in forwarder 122
Right keypad in forwarder 123
Extra keypad 124
Lights and wipers 125
Cabin lights 126
Service lights 127
Work lights 128
On-road driving lights 129
Window wipers and washers 130
Accessory switches and connectors 131
Air conditioner 131
Fan speed 132
Temperature 133
Recirc mode 133
Defrost 133
Indicator lights 134
Pre-heater EasyStart timer control panel 134
Setting the time 135
Switching on the pre-heater 136
Changing the heating duration 136
Switching off the pre-heater 137
Heating preselections 137
Preprogramming of preselection 138
Pre-heater modem 139
Mobile control of pre-heater 139
Operating the machine 141
Engine 141
Starting the engine 141
Cold weather starting 142
After starting 142
Aftertreatment system 143
Filter cleaning switch 143
Work mode display icons 144
Alarms 145
DEF system operating cycles 146
Icons 147
Alarms and derates 147
Turning off the FT4 engine 148
Driving 148
Off-road driving 149
On-road driving 149
High/low gear and rear wheel drive 150
Differential locks 151
Limited % driving 152
Regulable control for driving percentage 153
Adaptive Driveline Control (ADC) modes 154
Cruise control 155
Decking blade 155
Boom and grapple 155
Warming up work hydraulics 156
Using the Boom 156
IBC mode 157
Special functions 157
Traditional boom control 158
Boom suspended mode 159
Smooth Boom Control (SBC) 160
Boom weight scale – Operation 161
Data transmission and bluetooth connection 162
Grapple reset 163
Calibration 163
Weighing accuracy 163
Batteries and battery charger 165
After using the boom 165
At the End of the Work Day 166
General maintenance 167
Cabin windows cleaning and inspection 167
Cabin interior cleaning and surface sanitation 168
Refueling the machine 169
Refilling the diesel exhaust fluid (DEF) tank 170
Fluids and lubricants 171
Diesel fuel (ULSD) 171
Bio-Diesel Fuel 172
Cold weather operation 173
Handling and storing diesel fuel 174
Lubricity of diesel fuel 174
Diesel exhaust fluid (DEF) 175
Storing diesel exhaust fluid (DEF) 175
Testing diesel exhaust fluid (DEF) 176
Diesel engine oil 177
Diesel engine oil and filter service intervals 177
John Deere Break-In Plus™ Engine Oil 178
Additional engine oil information 179
Engine coolant 179
Hydraulic oil requirements 182
Gear oil 183
Brake fluid 183
Cabin tilt fluid 183
Grease 184
Welding instructions 184
Electrical components 185
Batteries 186
Using Booster Batteries 187
Trickle charging 188
Fuses and relays 189
Main fuses 190
Engine compartment fuse box 191
Engine compartment relays 192
Fixed forwarder cabin fuses 193
Fixed forwarder cabin relays 195
G-series forwarder CAN architecture 196
Controller locations 198
Engine Control Unit (ECU) 198
Cabin controller (CAB) area 199
HPC21 (High spec) 200
MPC21 201
Telematics components 202
MTG module 203
Antennas 203
Sensors and switches 204
Engine sensors, actuators and connectors (9 0L) 205
Electrical engine components 1/5 207
Electrical engine components 2/5 208
Electrical engine components 3/5 210
Electrical engine components 4/5 212
Electrical engine components 5/5 213
Sensors, aftertreatment system 1910G 214
Sensors, air filter and coolant 215
Sensors, air conditioner 216
Sensors, frame 217
Sensors, drive pedal 217
Sensors, comfort seat base 218
Sensors, standard seat base 218
Sensors, transmission 219
Sensors, brake system 220
Sensors, fuel tank 220
Sensors, hydraulic oil tank 221
Sensors, work hydraulics 221
Sensors, boom 222
Grounding points 222
Grounding points, fixed cabin – Gen I 223
Hydraulic pressure measurements 223
Drive hydraulics 224
Check charge pressure 225
Check charge pressure valve setting 226
Maximum drive pressure / Drive pump cut-off 227
Work hydraulics 228
LS pressure difference Delta P 228
Maximum work pressure 229
Auxiliary valve pressure (-2374) 230
Auxiliary valve pressure (#2375-) 231
Boom valve LS relief pressures 231
Hydraulic fan pump pressure (TimberMatic) 233
Hydraulic fan pump pressure (Manual) 235
Frame brake pressure 236
Brake hydraulics 236
Drive and work brake pressures 237
Loading range pressures 238
Loading pressure 238
Hydraulic oil sampling valve 239
Vacuum pump 240
Frame and boom service positions 240
Engine hoods 241
Lifting the hood 242
Tilt angles of the cabin 243
Tilting the cabin 244
Lowering the cabin 246
Tilting the fuel tank 248
Boom general servicing 250
Changing wheels 251
Anti-slip chain fitting 251
Tracks fitting 1/4 252
Tracks fitting 2/4 252
Tracks fitting 3/4 253
Tracks fitting 4/4 253
Periodic maintenance 254
Introduction 254
Uptime maintenance planner 254
Optional equipment maintenance 254
Central greasing system maintenance 255
Lubrication frequency and volume amount adjustment 255
Reservoir filling 256
System check 257
Troubleshooting 258
Fire protection system maintenance 259
10 hours or daily 260
50 hours or weekly 261
Every 12 months 261
Checking date of DAFO fire extinguisher 262
Decking blade 263
Variable loadspace (VLS) 264
IBC maintenance 264
Double extension with internal hosing (XI) 265
Grease the jib boom equipped with XI extension 266
Check the internal hosing of XI extension 267
Check clearances of XI/XE extension 267
Adjust the extract and retract chains of the XI extension 274
Installing Y-link hoses 276
Boom weight scale maintenance 277
Bluetooth pairing and battery charger connection 278
Pre-heater maintenance 279
Run the pre-heater and clean surroundings 279
Fault display descriptions 280
Fault diagnosis (EasyStart) 281
Fault diagnosis (Module timer) 282
Service codes 282
Conical sleeve pin tightening 284
Every 10 Hours or Daily 285
Check hydraulic oil level 286
Check engine oil level 287
Check boom structures visually 288
Every 50 Hours or Weekly 289
Check machine visually 289
Check the high/low gear oil level 290
Check differential oil level 291
Check hub gear oil level 292
Check boom screw joints 293
Check joint pins of the boom 294
Check the grapple and rotator 294
Check bogie casing for leaks 295
Check the cooler cleanness 296
Grease middle joint and frame steering cylinders 298
Check boom slew housing oil level 298
Grease the boom 1/2 299
Grease the boom (single extension) 2/2 300
Grease the boom (double extension) 2/2 301
Grease link and grapple 302
Every 250 hours 302
Check the high/low gear oil level 303
Clean coolant strainer 304
Check tire pressures 305
Check door switch 306
Check secondary exit 307
Check cabin fresh-air filters 308
Tighten two rotator clamping screws (Indexator) 309
Every 500 hours 309
Change engine oil and oil filter 310
Replace fuel filters 312
Check the drive belt wear 314
Check crankcase vent tube‌ 315
Check air intake system 316
Check cooling system 316
Check engine coolant level 317
Check electrolyte level of batteries 318
Check extension boom clearances 319
Every 1000 hours 319
Clean or replace air filter elements 320
Replace hydraulic tank oil filters 322
Replace hydraulic tank breather/dryer 323
Bleed hydraulic tank 323
Replace drive pump filter 324
Change high/low gear oil 325
Grease the driveshafts 326
Grease bogie slew bearings 327
Check wheel rims and fastening bolts 328
Check axle fastening bolts 329
Check air conditioner 330
Check drive brake oil level 331
Adjust brake cylinders 332
Change cabin fresh-air filters 334
Clean rotator magnetic plug 334
Tighten rotator screws 335
Every 2000 hours 336
Change hydraulic oil 337
Change differential oil 339
Drain brake cylinders 340
Change bogie casing oil 340
Change hub gear oil 341
Change boom slew housing oil 342
Grease cabin door hinges 343
Every 3000 hours 343
Check valve clearances 343
Clean DEF tank 365
Replace DEF dosing unit filter 367
Every 6000 hours 372
Change coolant 373
As required 374
Clean the machine 375
Drain fuel filter 376
Replace drive belt‌ 377
Replace filter-dryer-receiver 378
Change brake pedal circuit oil 383
Adjust rotator link brakes 384
Drain water deposited in boom base 385
Battery maintenance 385
Seat belt maintenance 386
Transporting, towing and storing 387
Transporting the Machine 387
Tie-down and lifting points 388
Towing the machine 388
Release parking brake cylinders 389
Releasing drive hydraulics 390
Releasing the work brake 391
Releasing the steering 391
Stowing a disabled boom 392
By-passing the boom valve 392
Preparing machine for storage 393
After storage 395
Monthly storage procedure 396
Preparing engine for long-term storage 397
Removing engine from long term storage 398
Environment, recycling and post-use 399
Index 400
Attachments 405
Declaration of Conformity template_en 406
Forwarder_data_sheet_large_EN 409
a08020_F_GAS_DOC_en 411
a03420_Forwarder_arm_silicon 413
a08047_LS-pressures_G_Forw_en 415
UMP_1910G_FT4_ATS_EN 417
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 420

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