John Deere 1910G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

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John Deere 1910G Final Tier 4 Operator’s Manual – PDF DOWNLOAD@

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John Deere 1910G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

P/N: F708999_80
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910G
Series: G SERIES
Serial: 1WJ1910GL002206-
Description: 1910G FT4 S5 Operator’s Instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
1910G Brochure 15
Machine identification 16
9 0L Engine Identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 39
What To Do If the Machine Catches Fire? 40
Hand-held fire extinguisher 41
After a fire 41
Maintenance 42
Keep Machine in Good Condition 42
Use Proper Clothing 43
Use Proper Tools 43
Secure Cabin Tilt Locking Mechanism 44
Support Machine Properly 44
Service Cooling System Safely 45
Prevent Battery Explosions 45
Prevent Acid Burns 46
Start Only from Operator’s Seat 46
Beware of Exhaust Fumes 47
Exhaust filter cleaning 47
Exhaust filter maintenance 48
Avoid High Pressure Fluids 48
Avoid Heating near Pressurized Fluid Lines 49
Make Welding Repairs Safely 49
Service Tires Safely 50
Service Air Conditioner Safely 50
Replace Xenon Worklamps Safely 51
Service Accumulators Safely 51
Service Steering System Safely 52
Refueling and Servicing Fuel System 52
Filling and servicing DEF system 53
Dispose of Waste Properly 53
Disposal of diesel exhaust fluid (DEF) 53
Safety Decal Locations 54
Cabin non-text safety decals 54
Machine non-text safety decals 55
Machine text safety decals 56
Warranty 57
Standard Warranty Clauses 57
Standard Warranty 57
Extended Coverage 57
First 250 hours maintenance 57
Periodic Maintenance 58
Machine systems and components 59
Main switch panel 59
Power outlets 60
Anti-skid surfaces, handles and steps 61
Access covers 62
Storage spaces 63
Hydraulic stairs 64
Rotating and leveling cabin 65
Operator’s seat – comfort 66
Cabin tilting 67
Final Tier 4 engines 68
Air intake and exhaust system diagram 68
Aftertreatment system (ATS) 70
Exhaust filter 71
Elevated engine RPM 71
Fuel dosing unit‌ 72
Fuel dosing injector‌ 73
SCR system operation 74
DEF tank and header (CAN based) 75
DEF tank operating levels 76
DEF dosing unit 76
DEF dosing injector 78
SCR system derates 79
Regeneration process 80
Exhaust filter soot load levels 80
Passive regeneration 81
Active regeneration 82
Manual regeneration 83
Service regeneration 84
Tires 85
Tracks, anti-slip chains and wheel ballasting 86
Tracks in winter conditions 87
Track recommendations for winter 87
Optional equipment 88
Central greasing system 88
Safety instructions 88
Front frame 89
Middle joint and rear frame 90
Cabin levelling 91
Boom 91
Dispenser on boom pillar 92
Dispenser on boom base 93
Dispenser on jib boom 94
Cabin bearing grease block 94
Fire protection system 95
Extinguishing system components 96
Intelligent Boom Control (IBC) 96
Concept and cylinder design 97
Forwarder IBC 2 0 97
IBC sensor bus 98
Cameras 98
On-road driving equipment 99
Pre-heater 99
Controls 100
Driving controls 100
Main switch 100
Brake controls 101
Safety switches and emergency stop 102
Ignition switch 103
Dashboard 104
Boom controls 106
Forwarder IBC boom controls 107
Left keypad in forwarder 108
Right keypad in forwarder 109
Extra keypad 110
Lights and wipers 111
Cabin lights and service lights 112
Work lights 113
On-road driving lights 114
Window wipers and washers 115
Central locking system 116
Air Conditioner 117
General system operation 117
Temperature setting 119
Fan control 119
Recirc mode 120
Defrost mode 121
Pre-heater EasyStart timer control panel 121
Setting the time 122
Switching on the pre-heater 123
Changing the heating duration 123
Switching off the pre-heater 124
Heating preselections 124
Preprogramming of preselection 125
Pre-heater modem 126
SMS interface 126
Operating the machine 128
Engine 128
Starting the engine 128
Cold weather starting 129
After starting 129
Aftertreatment system 130
Filter cleaning switch 130
Work mode display icons 131
Alarms 132
DEF system operating cycles 133
Icons 134
Alarms and derates 134
Turning off the FT4 engine 135
Driving 135
Off-road driving 136
On-road driving 136
Cabin rotating and levelling 137
High/low gear and rear wheel drive 138
Differential locks 139
Limited % driving 140
Regulable control for driving percentage 141
Adaptive Driveline Control (ADC) modes 142
Cruise control 143
Decking blade 143
Boom and grapple 143
Warming up work hydraulics 144
Using the Boom 144
IBC mode 145
Special functions 145
System backup 146
Boom suspended mode 147
Smooth Boom Control (SBC) 148
Boom weight scale – Operation 148
Data transmission and bluetooth connection 150
Grapple reset 150
Calibration 151
Weighing accuracy 151
Batteries and battery charger 152
After using the boom 152
At the End of the Work Day 153
General maintenance 154
Cabin windows cleaning and inspection 154
Cabin interior cleaning and surface sanitation 155
Refueling the machine 156
Refilling the diesel exhaust fluid (DEF) tank 157
Fluids and lubricants 158
Diesel fuel (ULSD) 158
Bio-Diesel Fuel 159
Cold weather operation 160
Handling and storing diesel fuel 161
Lubricity of diesel fuel 161
Diesel exhaust fluid (DEF) 162
Storing diesel exhaust fluid (DEF) 162
Testing diesel exhaust fluid (DEF) 163
Diesel engine oil 164
Diesel engine oil and filter service intervals 164
John Deere Break-In Plus™ Engine Oil 165
Additional engine oil information 166
Engine coolant 166
Hydraulic oil requirements 169
Gear oil 170
Brake fluid 170
Cabin tilt fluid 170
Grease 171
Welding instructions 171
Electrical components 172
Batteries 173
Using Booster Batteries 174
Fuses and relays 175
Main fuses 176
Engine compartment fuse box 177
Engine compartment relays 178
Cabin fuses 179
Cabin relays 181
G-series forwarder CAN architecture 182
Controllers 184
Engine Control Unit (ECU) 184
Cabin controller (CAB) 185
XL4 PC (High Spec) 186
XM2+, XM2 and XM PC 187
Telematics components 188
MTG module 189
Antennas 189
Sensors and switches 190
Engine sensors, actuators and connectors (9 0L) 191
Electrical engine components 1/5 193
Electrical engine components 2/5 194
Electrical engine components 3/5 196
Electrical engine components 4/5 198
Electrical engine components 5/5 199
Sensors, aftertreatment system 1910G 200
Sensors, air filter and coolant 201
Sensors, ambient temperature 201
Sensors, frame 202
Sensors, drive pedal 202
Sensors, transmission 203
Sensors, brake system 204
Sensors, fuel tank 204
Sensors, hydraulic oil tank 205
Sensors, work hydraulics 205
Sensors, boom 206
Sensors, cabin 207
Bulbs 207
Trickle charging 209
Grounding points 210
Grounding points, R&L cabin – Gen II 211
Hydraulic pressure measurements 211
Drive hydraulics 212
Check charge pressure 213
Check charge pressure valve setting 214
Maximum drive pressure / Drive pump cut-off 215
Work hydraulics 216
LS pressure difference Delta P 216
Maximum work pressure 217
Auxiliary valve pressure 218
Boom valve LS relief pressures 219
Cabin rotating and leveling pressure 220
Hydraulic fan pump pressure 221
Brake hydraulics 222
Drive and work brake pressures 222
Loading range pressures 223
Loading pressure 224
Hydraulic oil sampling valve 224
Vacuum pump 225
Frame and boom service positions 225
Engine hoods 226
Lifting the hood 227
Tilting the fuel tank 228
Boom general servicing 229
Changing wheels 230
Anti-slip chain fitting 230
Tracks fitting 1/4 231
Tracks fitting 2/4 231
Tracks fitting 3/4 232
Tracks fitting 4/4 232
Periodic maintenance 233
Introduction 233
Uptime maintenance planner 233
Optional equipment maintenance 233
Central greasing system maintenance 234
Lubrication frequency and volume amount adjustment 234
Reservoir filling 235
System check 236
Troubleshooting 237
Fire protection system maintenance 238
10 hours or daily 239
50 hours or weekly 239
Every 12 months 240
Decking blade 241
Variable loadspace (VLS) 242
IBC maintenance 242
Boom weight scale maintenance 243
Bluetooth paring and battery charger connection 244
Pre-heater maintenance 244
Run the pre-heater for a few minutes 245
Fault display descriptions 246
Fault diagnosis (EasyStart) 247
Fault diagnosis (Module timer) 248
Service codes 248
Expander pin tightening 250
Every 10 Hours or Daily 251
Check hydraulic oil level 251
Check engine oil level 252
Check boom structures visually 253
Every 50 Hours or Weekly 254
Check machine visually 254
Check the high/low gear oil level 255
Check differential oil level 256
Check hub gear oil level 257
Check boom screw joints 258
Check joint pins of the boom 259
Check the grapple and rotator 259
Check bogie casing for leaks 260
Check the cooler cleanness 261
Grease middle joint 263
Check and grease cabin rotation and leveling system 264
Check boom slew housing oil level 265
Grease the boom (single extension) 1/2 265
Grease the boom (single extension) 2/2 266
Grease link and grapple 267
Every 250 hours 267
Check the high/low gear oil level 268
Check tire pressures 268
Check the door switch 269
Check secondary exit 269
Check cabin fresh-air filters 270
Every 500 hours 270
Change engine oil and oil filter 271
Replace fuel filters 273
Check the drive belt wear 275
Check crankcase vent tube‌ 276
Check air intake system 277
Check cooling system 277
Check engine coolant level 278
Check electrolyte level of batteries 279
Drain water deposited in boom base 280
Check extension boom clearances 281
Every 1000 hours 281
Check valve clearances 282
Clean DEF tank 303
Replace DEF dosing unit filter 305
Replace air filter elements 310
Replace hydraulic tank oil filters 312
Replace hydraulic tank breather/dryer 313
Bleed hydraulic tank 313
Replace drive pump filter 314
Change high/low gear oil 315
Grease the driveshafts 316
Grease bogie slew bearings 317
Check wheel rims and fastening bolts 318
Check axle fastening bolts 319
Check air conditioner 320
Change cabin fresh-air filters 321
Clean rotator magnetic plug 321
Tighten rotator screws 322
Every 2000 hours 323
Change coolant 324
Change hydraulic oil 326
Change differential oil 328
Drain brake cylinders 329
Change bogie casing oil 329
Change hub gear oil 330
Change boom slew housing oil 331
Grease cabin door hinges 332
As required 332
Clean the machine 332
Drain fuel filter 334
Replace drive belt‌ 335
Replace filter-dryer-receiver 336
Check drive brake oil level 344
Change brake pedal circuit oil 345
Adjust brake cylinders 346
Adjust rotator link brakes 348
Transporting, towing and storing 349
Transporting the Machine 349
Tie-down and lifting points 350
Towing the machine 350
Release parking brake cylinders 351
Releasing drive hydraulics 352
Releasing the work brake 352
Releasing the steering 353
Stowing a disabled boom 353
By-passing the boom valve 354
Preparing machine for storage 355
After storage 357
Environment, recycling and post-use 359
Index 360
Attachments 365
Declaration of Conformity template_en 366
1910G_brochure_en 368
a08020_F_GAS_DOC_en 372
a03420_Forwarder_arm_silicon 374
a08047_LS-pressures_G_Forw_en 376
UMP_1910G_FT4_ATS_EN 378
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 381

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