John Deere 2.4 L LPG Engine Operator’s Manual OMRG37502 PDF

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John Deere 2.4 L LPG Engine Operator’s Manual OMRG37502 – PDF DOWNLOAD

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John Deere 2.4 L LPG Engine Operator’s Manual OMRG37502 – PDF DOWNLOAD

• P/N: OMRG37502_71
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 2.4L, 4024
• Serial: 4024DFN70

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2.4 L LPG Engine Operator’s Manual OMRG37502 – PDF DOWNLOAD

Contents 7
Record Keeping 9
Engine Serial Number Plate 9
Record Engine Serial Number 9
Engine Option Codes 10
Safety 12
Avoid Harmful Asbestos Dust 12
Avoid Heating Near Pressurized Fluid Lines 12
Avoid High-Pressure Fluids 12
California Proposition 65 Warning 13
Decommissioning — Proper Recycling and Disposal of Fluids and Components 13
Do Not Open High-Pressure Fuel System 13
Exhaust Filter Cleaning 14
Follow Safety Instructions 14
Handle Fuel Safely—Avoid Fires 14
Handle Propane Gas Safely 15
Handle Starting Fluid Safely 15
Handling Batteries Safely 16
Illuminate Work Area Safely 16
Install All Guards 17
Live With Safety 17
Prepare for Emergencies 17
Prevent Machine Runaway 18
Recognize Safety Information 18
Remove Paint Before Welding or Heating 18
Replace Safety Signs 19
Park Machine Safely 19
Practice Safe Maintenance 20
Prevent Acid Burns 21
Prevent Battery Explosions 21
Protect Against High Pressure Spray 22
Protect Against Noise 22
Service and Operate Chemical Sprayers Safely 23
Service Cooling System Safely 23
Service Machines Safely 24
Stay Clear of Rotating Drivelines 24
Support Machine Properly 24
Understand Signal Words 25
Use Proper Lifting Equipment 25
Use Proper Tools 25
Use Steps and Handholds Correctly 26
Wear Protective Clothing 26
Work in Clean Area 26
Work In Ventilated Area 26
Fuels, Lubricants, and Coolant 27
Engine Break-In Oil 27
Liquefied Petroleum Gas Fuel 27
Handling and Storing LPG Fuel 27
Liquefied Petroleum Gas Engine Oil 28
Mixing of Lubricants 28
Oilscan™ and CoolScan™ 29
Lubricant Storage 29
Multipurpose Extreme Pressure (EP) Grease 30
Liquefied Petroleum Gas Engine Coolant 31
Drain Intervals for Engine Coolant 32
Supplemental Coolant Additives 32
Testing Engine Coolant 32
Operating in Warm Temperature Climates 33
Disposing of Coolant 33
Engine Operating Guidelines 34
Instrument Panel 34
Normal Engine Operation 34
Break-In Service 35
Starting The Engine 36
Warming Engine 37
Avoid Excessive Engine Idling 37
Stopping the Engine 37
Using a Booster Battery or Charger 38
Lubrication and Maintenance 39
Required Emission-Related Information 39
Observe Service Intervals 39
Use Correct Fuels, Lubricants, and Coolant 39
Lubrication and Maintenance Service Interval Chart—Standard Industrial Engines 40
Lubrication & Maintenance/Daily 41
Daily Prestarting Checks 41
Lubrication & Maintenance/500 Hour/12 Month 44
Changing Engine Oil and Replacing Filter 44
Cleaning Crankcase Vent Hose 45
Checking Air Intake System 46
Check Engine Speeds 46
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 47
Checking Engine Electrical Ground Connections 47
Servicing Fire Extinguisher 48
Checking Engine Mounts 48
Servicing Battery 48
Checking Cooling System 50
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 51
Testing Engine Coolant 52
Pressure Testing Cooling System 53
Lubrication & Maint /2000 Hour/24 Month 54
Replacing Spark Plugs 54
Flushing and Refilling Cooling System 56
Testing Thermostats Opening Temperature 58
Service as Required 61
Additional Service Information 61
Adding Coolant 61
Replacing Air Cleaner Filter Element 62
Replacing Fan and Alternator Belt 63
Checking Fuses 63
Troubleshooting 64
General Troubleshooting Information 64
Precautions For Welding 64
Precautions for Electrical System When Steam Cleaning Engine 64
Displaying Of Diagnostic Trouble Codes (DTCs) 65
Listing of Diagnostic Trouble Codes (DTCs) 66
Intermittent Fault Diagnostics (With Electronic Controls) 69
Electrical System Layout 70
Engine Troubleshooting 71
Storage 76
Engine Storage Guidelines 76
Preparing Engine for Long Term Storage 76
Removing Engine from Long Term Storage 77
Specifications 78
General Engine Specifications 78
Engine Power Rating and Speed Specifications 78
Unified Inch Bolt and Screw Torque Values 79
Metric Bolt and Screw Torque Values 80
Lubrication and Maintenance Records 81
Using Lubrication and Maintenance Records 81
Daily (Prestarting) Service 81
500 Hour/12 Month Service 82
2000 Hour/24 Month Service 83
Service as Required 83
Warranty 84
John Deere Warranty in OEM Applications 84
John Deere Emissions Control Warranty Statement 87
Emissions Control System Certification Label 88
John Deere Service Literature Available 89
Technical Information 89
Page Number 7
Section 01 9
Section 05 12
Section 10 27
Section 15 34
Section 20 39
Section 25 41
Section 30 44
Section 35 54
Section 40 61
Section 45 64
Section 50 76
Section 55 78
Section 60 81
Section 65 84
Section 70 89

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