John Deere 2.9L OEM Diesel Engines (EWX) Operator’s Manual OMRG39496 PDF

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John Deere 2.9L OEM Diesel Engines (EWX) Operator’s Manual OMRG39496 – PDF DOWNLOAD

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John Deere 2.9L OEM Diesel Engines (EWX) Operator’s Manual OMRG39496 – PDF DOWNLOAD

• P/N: OMRG39496_61
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 2.9L, 3029
• Serial: FINAL TIER 4/STAGE IV PLATFORM

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2.9L OEM Diesel Engines (EWX) Operator’s Manual OMRG39496 – PDF DOWNLOAD

Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Aftertreatment Serial Numbers 16
Record High-Pressure Fuel Pump Model Number 16
Record Engine Control Unit (ECU) Serial Number 16
Safety 17
Recognize Safety Information 17
Understand Signal Words 17
Follow Safety Instructions 17
Replace Safety Signs 18
California Proposition 65 Warning 18
Illuminate Work Area Safely 18
Work in Clean Area 18
Use Proper Tools 19
Live With Safety 19
Prevent Machine Runaway 19
Handle Fuel Safely—Avoid Fires 20
Prepare for Emergencies 20
Handle Starting Fluid Safely 20
In Case of Fire 21
Handle Fluids Safely—Avoid Fires 21
Avoid Static Electricity Risk When Refueling 22
Service Machines Safely 22
Wear Protective Clothing 22
Protect Against Noise 23
Handling Batteries Safely 23
Prevent Acid Burns 24
Stay Clear of Rotating Drivelines 24
Install All Guards 25
Practice Safe Maintenance 25
Remove Paint Before Welding or Heating 26
Avoid Heating Near Pressurized Fluid Lines 26
Avoid High-Pressure Fluids 26
Do Not Open High-Pressure Fuel System 27
Protect Against High Pressure Spray 27
Prevent Battery Explosions 27
Avoid Hot Exhaust 28
Exhaust Filter Cleaning 28
Work In Ventilated Area 28
Service Cooling System Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Fuels, Lubricants, and Coolants 30
Diesel Fuel 30
Supplemental Diesel Fuel Additives 31
Lubricity of Diesel Fuel 31
Handling and Storing Diesel Fuel 31
Biodiesel Fuel 32
Testing Diesel Fuel 33
Fuel Filters 33
Minimizing the Effect of Cold Weather on Diesel Engines 34
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 35
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 36
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 37
Diesel Engine Oil and Filter Service Intervals 37
Mixing of Lubricants 38
Alternative and Synthetic Lubricants 38
Lubricant Storage 38
Oil Filters 38
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 39
Water Quality for Mixing with Coolant Concentrate 40
Operating in Warm Temperature Climates 40
Testing Coolant Freeze Point 41
Disposing of Coolant 41
Instrument Panels 42
Instrument Panels 42
PV101 Instrument Panels 44
PV101 Diagnostic Gauge — Using 46
PV101 Diagnostic Gauge — Main Menu 47
PV101 Diagnostic Gauge — Essential Menus 48
DG14 Diagnostic Gauge — Using 48
DG14 Diagnostic Gauge — Main Menu 49
DG14 Diagnostic Gauge — Essential Menus 50
PV480 Instrument Panel 51
PV480 Diagnostic Gauge — Using 52
PV480 Diagnostic Gauge — Main Menu 53
PV480 Diagnostic Gauge — Essential Menus 54
Main Menu Navigation 54
Engine Configuration Data 56
Accessing Stored Trouble Codes 57
Accessing Active Trouble Codes 59
Required Machine Stop Warning 61
Engine Shutdown Codes 62
Adjusting Backlighting 64
Adjusting Contrast 65
Selecting Units Of Measurement 67
Setup 1-Up Display 69
Setup 4-Up Display 75
John Deere PowerSight 79
Engine Operation 80
Break-In Service 80
Generator Set (Standby) Applications 81
Starting the Engine 81
Normal Engine Operation 82
Warming Engine 83
Idling Engine 83
Changing Engine Speed 84
Cold Weather Operation 85
Stopping the Engine 86
Auxiliary Gear Drive Limitations 87
Using a Booster Battery or Charger 87
Aftertreatment System 88
Exhaust Filter Cleaning and Maintenance 88
Exhaust Filter — Cleaning 88
Diesel Particulate Filter (DPF) Maintenance and Service 89
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 89
Exhaust Filter — Disposal 89
Exhaust Filter System Overview 90
Diagnostic Gauge Keys and Indicators Overview 91
Passive Regeneration 92
Automatic (AUTO) Exhaust Filter Cleaning 92
Manual/Parked Exhaust Filter Cleaning 93
Disable Exhaust Filter Cleaning 93
Exhaust Filter Service Required 94
Lubrication and Maintenance 95
Required Emission-Related Information 95
Observe Service Intervals 95
Use Correct Fuels, Lubricants, and Coolant 95
Lubrication and Maintenance Service Interval Chart 96
Lubrication & Maintenance — Daily 97
Daily Prestarting Checks 97
Lubrication & Maintenance — 250 Hours/12 Months 98
Removing and Installing Fuel Filter 98
Lubrication & Maintenance — 500 Hours/12 Months 100
Removing and Installing Fuel Filter 100
Servicing Fire Extinguisher 103
Servicing Battery 103
Changing Engine Oil and Replacing Filter 105
Visually Inspecting Coolant Pump 107
Checking Open Crankcase Vent (OCV) 107
Checking Engine Mounts 108
Checking Fan And Alternator V-Belt Tension 108
Checking Air Intake System 110
Checking Engine Ground Connection 110
Checking Cooling System 111
Pressure Testing Cooling System 112
Checking and Adjusting Engine Speeds 113
Lubrication & Maintenance — 1200 Hours 114
Checking and Adjusting Valve Clearance 114
Lubrication & Maintenance — 1500 Hours/24 Months 118
Changing Open Crankcase Ventilation (OCV) Filter 118
Lubrication & Maintenance — 6000 Hours/72 Months 120
Flushing and Refilling Cooling System 120
Testing Thermostat Opening Temperature 123
Service As Required 127
Additional Service Information 127
Do Not Modify Fuel System 127
Drain Water From Fuel Filter 128
Bleeding Fuel System 128
Adding Coolant 130
Pre-Start Cleaning Guide 131
Replacing Single Stage Air Cleaner 132
Replacing Axial Seal Air Cleaner Filter Element 133
Replacing Radial Seal Air Cleaner Filter Element 135
Cleaning the Exhaust Filter 136
Replacing Fan Belt 136
Checking Fuses 137
Checking Electrical Wiring And Connections 137
Checking Air Compressors (If Equipped) 137
Troubleshooting 138
General Troubleshooting Information 138
Diagnostic Trouble Codes (DTCs) — Listing 139
Diagnostic Trouble Codes (DTCs) — Operation 141
Intermittent Fault Diagnostics 141
Engine Troubleshooting 142
Precautions for Electrical System When Steam Cleaning Engine 153
Engine Wiring Harness Layout 154
Precautions for Welding 159
2 9 L Wiring Diagram 1 160
2 9 L Wiring Diagram 2 163
2 9 L Wiring Diagram 3 164
2 9 L Wiring Diagram 4 165
2 9 L Wiring Diagram 5 168
2 9 L Wiring Diagram 6 170
2 9 L Wiring Diagram 7 172
2 9 L Wiring Diagram 8 173
2 9 L Wiring Diagram 9 175
Storage 177
Engine Storage Guidelines 177
Preparing Engine for Long-Term Storage 177
Removing Engine from Long-Term Storage 178
Specifications 179
General OEM Engine Specifications 179
Engine Power Ratings And Fuel System Specifications 180
Engine Crankcase Oil Fill Quantities 180
Unified Inch Bolt and Screw Torque Values 181
Metric Bolt and Screw Torque Values 182
Lubrication and Maintenance Records 183
Using Lubrication and Maintenance Records 183
Daily (Prestarting) Service 183
250 Hours or 12 Months Service 183
500 Hours or 12 Months Service 184
1200 Hours 185
1500 Hours or 24 Months Service 185
6000 Hours or 72 Months Service 186
Service As Required 186
Warranty 187
John Deere Warranty in OEM Applications 187
Emissions Control System Certification Label 190
Carbon Dioxide Emissions (CO₂) 191
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 192
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 194
Page Number 9
Section 01 13
Section 05 17
Section 10 30
Section 15 42
Section 20 80
Section 25 88
Section 30 95
Section 35 97
Section 37 98
Section 40 100
Section 45 114
Section 50 118
Section 55 120
Section 60 127
Section 65 138
Section 70 177
Section 75 179
Section 80 183
Section 85 187

S.V 04/24