John Deere 200 G Excavator Operator’s Manual OMT499736X019 PDF

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John Deere 200 G Excavator Operator’s Manual OMT499736X019 – PDF DOWNLOAD

FILE DETAILS:

John Deere 200 G Excavator Operator’s Manual OMT499736X019 – PDF DOWNLOAD

• P/N: OMT499736X019_14
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 200 G
• Serial: 1F9200GA_ _D_0000

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 200 G Excavator Operator’s Manual OMT499736X019 – PDF DOWNLOAD

200 G Excavator (PIN: 1F9200GA_ _D_00001— ) 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU), United Kingdom (UKCA), Eurasian Economic Union (EAEU), and Canada (CA) 8
Emissions Control System Certification Label 9
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 10
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 12
Emissions Performance and Tampering 18
Carbon Dioxide Emissions (CO₂) 19
FCC Notifications to User 20
Service ADVISOR Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 21
John Deere Online Bookstore 24
Technical Information Feedback Form 25
Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Recognize Safety Information 32
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 33
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Control Pattern 33
Inspect Machine 34
Stay Clear of Moving Parts 34
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 35
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 36
High Debris Applications 36
Prevent Fires, Clean Debris From Machine 37
In Case of Machine Fire 37
Prevent Battery Explosions 38
Handle Chemical Products Safely 38
Handle Starting Fluid Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Prepare for Emergencies 39
Clean Debris from Machine 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 43
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 44
Use Special Care When Lifting Objects 45
Use Care When Swinging Machine 45
Operate Boom With Care 45
Avoid Power Lines 46
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 57
Pedals, Levers, and Panels 57
Switch Panel 58
Switch Panel Functions 59
Rear Left Panel 60
Horn 60
Power Boost Button 61
Pilot Shutoff Lever 61
Left Console 62
Travel Alarm and Travel Alarm Cancel Switch 62
Seat Heater Switch—If Equipped 62
Reversing Fan Switch—If Equipped 63
Right Console 63
Right Enable Switch 63
Service ADVISOR™ Remote (SAR) Switch—If Equipped 64
Cab Heater and Air Conditioner 65
Selecting Display Between Celsius and Fahrenheit 66
Operating the AM/FM Radio 67
Fire Extinguisher Mounting Location 68
Alternative Exit Tool 68
Cab Dome Light Switch 69
Opening Upper Front (Alternative Exit) Window 69
Removing and Storing the Lower Front Window 70
Opening Cab Door Window 70
Opening and Closing the Polycarbonate-Type Roof Exit Cover 71
Using the Seat Belt 71
Adjusting the Mechanical Suspension Seat 72
Adjusting Pilot Control Lever Console Height 73
Adjusting Pull-Down Sunshade—If Equipped 73
Operation—Monitor Operation 74
Monitor 74
Monitor Functions 75
Monitor Start-Up 76
Main Menu 77
Main Menu—Alarm List 78
Main Menu—Air Conditioner 82
Main Menu—Radio 84
Main Menu—Work Mode 85
Main Menu—Setting Menu 86
Main Menu—Setting Menu—Date and Time 87
Main Menu—Setting Menu—Attachment Name Input 87
Main Menu—Setting Menu—Auto-Shutdown 88
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 88
Main Menu—Setting Menu—Sub Meter Selection 89
Main Menu—Setting Menu—Rear View Camera Monitor 90
Main Menu—Setting Menu—Display Item Selection 91
Main Menu—Setting Menu—Brightness Adjustment 91
Main Menu—Setting Menu—Language 91
Main Menu—Setting Menu—Unit Selection 92
Main Menu—Setting Menu—Main Menu Sequence Change 92
Main Menu—Information Menu 93
Main Menu—Information Menu—Operation 94
Main Menu—Information Menu—Maintenance 95
Main Menu—Information Menu—Troubleshooting 95
Main Menu—Information Menu—Monitoring 95
Operation—Operating the Machine 96
Before Starting Work 96
Inspect Machine Daily Before Starting 96
Engine Break-In Period 97
Starting Engine 98
Cold Weather Warm-Up 99
Operate Within Machine Limits 100
Digging and Grading Operation 100
Operator Ability 101
Travel Pedals and Levers 102
Service ADVISOR™ Remote (SAR) Software Delivery Process 103
Service ADVISOR™ Remote (SAR) Operation 104
Control Lever Pattern Operation 105
Control Lever Pattern Conversion 106
Operating in Water and Mud 107
Driving Up a Steep or Slippery Slope 107
Lifting 108
Lower Boom With Engine Stopped 109
Parking the Machine 110
Loading Machine for Transport 110
Towing-Recovery Procedure 113
Lifting the Machine 114
Maintenance—Machine 115
Required Emission-Related Information 115
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 115
Diesel Fuel 116
Lubricity of Diesel Fuel 116
Handling and Storing Diesel Fuel 117
Biodiesel Fuel 118
Testing Diesel Fuel 119
Supplemental Diesel Fuel Additives 119
Fuel Filters 119
Minimizing the Effect of Cold Weather on Diesel Engines 120
Diesel Engine Break-In™ Oil 121
Diesel Engine Oil — Tier 3 and Stage IIIA 122
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 123
Diesel Engine Oil Service Interval for Operation at High Altitude 123
Oil Filters 124
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 125
Water Quality for Mixing with Coolant Concentrate 126
Operating in Warm Temperature Climates 126
Testing Coolant Freeze Point 127
Disposing of Coolant 127
Alternative and Synthetic Lubricants 128
Lubricant Storage 128
Mixing of Lubricants 128
Hydraulic Oil 128
Swing Gear Case and Travel Gear Case Oils 130
Pump Drive Gear Case Oil 130
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 131
Maintenance—Periodic Maintenance 132
Service Machine at Specified Intervals 132
Check the Hour Meter Regularly 132
Prepare Machine for Maintenance 132
Open Access Doors for Service 134
Open Engine Cover for Service 134
Fuel Tank 134
Hydraulic Breaker Attachment 135
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 135
Service Intervals 136
Required Parts 137
Maintenance—As Required 138
Remove and Clean Fuel Tank Inlet Screen 138
Check Windshield Washer Fluid Level 138
Check and Clean Air Cleaner Dust Unloader Valve 139
Check and Adjust Track Sag 139
Clean Rear Camera Lens—If Equipped 140
Clean and Tighten Battery Terminals 141
Maintenance—Every 10 Hours or Daily 142
Check Engine Oil Level 142
Check Engine Coolant Level 143
Check Hydraulic Tank Oil Level 144
Maintenance—Every 50 Hours or Weekly 145
Drain Water and Sediment from Fuel Tank Sump 145
Drain Primary Fuel Filter and Water Separator 145
Drain Final Fuel Filter 146
Drain Auxiliary Fuel Filter and Water Separator 146
Lubricate Working Tool Pivots 147
Maintenance—Every 100 Hours 148
Inspect and Re-Torque Track Hardware 148
Maintenance—Every 250 Hours 149
Check Swing Gear Case Oil Level 149
Drain Water and Sediment from Hydraulic Tank 149
Check Pump Drive Gear Case Oil Level 151
Check and Adjust Air Conditioner Belt 151
Check Hybrid Battery Electrolyte Level—If Equipped 152
Check Travel Gear Case Oil Level 154
Lubricate Front End Pin Joints 155
Take Engine Oil Sample 155
Maintenance—Every 500 Hours 156
Lubricate Swing Bearing 156
Lubricate Swing Bearing Gear 156
Replace Primary Fuel Filter and Water Separator 157
Replace Final Fuel Filter 158
Replace Auxiliary Fuel Filter and Water Separator 159
Check Air Intake Hoses 159
Drain and Refill Engine Oil and Replace Filter 160
Clean Cab Fresh Air and Cab Recirculating Air Filters 161
Take Fluid Samples 161
Maintenance—Every 1000 Hours 162
Drain and Refill Swing Gear Case Oil 162
Replace Hydraulic Tank Oil Filter 163
Replace Pilot Oil Filter 164
Drain and Refill Pump Drive Gear Case Oil 165
Remove and Clean Engine Crankcase Ventilation Tube 165
Inspect Serpentine Belt 166
Replace Air Cleaner Elements 167
Replace Air Cleaner Dust Unloader Valve 168
Check Coolant Condition 168
Maintenance—Every 2000 Hours 169
Check and Adjust Engine Valve Lash 169
Drain and Refill Travel Gear Case Oil 169
Maintenance—Every 5000 Hours 170
Drain and Refill Hydraulic Tank Oil 170
Replace Hydraulic Tank Vent Cap Filter 172
Maintenance—Every 6000 Hours 173
Drain Cooling System 173
Cooling System Fill and Deaeration Procedure 174
Miscellaneous—Machine 175
Clean Machine Regularly 175
Inspect Seat Belt 175
Replacing Seat Belt 176
Bleed Fuel System 176
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 177
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 177
Do Not Service Control Valves, Cylinders, Pumps, or Motors 178
Precautions for Alternator and Regulator 178
Handling, Checking, and Servicing Batteries Carefully 178
Using Battery Charger 180
Using Booster Batteries—24-Volt System 182
Replacing Batteries 182
Fluid Sampling Test Ports 183
Welding on Machine 183
Keep Electronic Control Unit Connectors Clean 184
Adding 12-Volt Accessories 184
JDLink Machine Monitoring System (MMS)—If Equipped 184
Replacing Fuses 184
Keep ROPS Installed Properly 186
Replacing Bucket Teeth 187
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 189
Replacing Bucket Teeth—TK Series 189
Bucket Remove and Install 190
Track Sag General Information 194
Check Track Shoe Hardware 194
Hardware Torque Specifications 194
Unified Inch Bolt and Screw Torque Values 195
Metric Bolt and Screw Torque Values 196
Miscellaneous—Operational Checkout 197
Operational Checkout 197
Miscellaneous—Troubleshooting 239
Troubleshooting Procedure 239
Engine 240
Hydraulic System 244
Electrical System 246
Software Update 248
Miscellaneous—Storage 249
Prepare Machine for Storage 249
Monthly Storage Procedure 250
Miscellaneous—Machine Numbers 251
Record Product Identification Number (PIN) 251
Record Engine Serial Number 251
Record Travel Motor Serial Numbers 251
Record Swing Motor Serial Number 252
Record Hydraulic Pump Serial Number 252
Keep Proof of Ownership 252
Keep Machines Secure 253
Miscellaneous—Specifications 254
200 G Drain and Refill Capacities 254
200 G Engine Specifications 254
200 G Machine Specifications 255
200 G Working Ranges 257
200 G Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: Less Bucket; Shoe: 600 mm (24 in) 259
200 G Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: Less Bucket; Shoe: 700 mm (28 in) 260
200 G Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: Less Bucket; Shoe: 800 mm (32 in) 261
200 G Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: Less Bucket; Shoe: 600 mm (24 in) 262
200 G Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: Less Bucket; Shoe: 700 mm (28 in) 263
200 G Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: Less Bucket; Shoe: 800 mm (32 in) 264
Machine Design Life 265
Eurasian Economic Union 265
Page Number 31
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 51
Section 2-1 57
Section 2-2 74
Section 2-3 96
Section 3-1 115
Section 3-2 132
Section 3-3 138
Section 3-4 142
Section 3-5 145
Section 3-6 148
Section 3-8 149
Section 3-9 156
Section 3-10 162
Section 3-11 169
Section 3-12 170
Section 3-13 173
Section 4-1 175
Section 4-2 197
Section 4-3 239
Section 4-4 249
Section 4-5 251
Section 4-6 254

S.V 04/24