John Deere 200 G-tier Gen-A Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 200 G-tier Gen-A Excavator Operator’s Manual OMT473389X019 – PDF DOWNLOAD

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John Deere 200 G-tier Gen-A Excavator Operator’s Manual OMT473389X019 – PDF DOWNLOAD

P/N: OMT473389X019_92
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 200 G
Serial: PIN: 1FF200GA_ _F_00001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 200 G-tier Gen-A Excavator Operator’s Manual OMT473389X019 – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Operate Only If Qualified 32
Recognize Safety Information 32
Follow Safety Instructions 32
Prepare for Emergencies 33
Wear Protective Equipment 33
Protect Against Noise 33
Inspect Machine 34
Stay Clear of Moving Parts 34
Avoid Unauthorized Machine Modifications 34
Control Pattern 34
Control Pattern Selector—If Equipped 34
Avoid High-Pressure Oils and Fluids 35
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 36
High Debris Applications 36
Prevent Fires 37
In Case of Machine Fire 37
Clean Debris from Machine 38
Prevent Battery Explosions 38
Handle Chemical Products Safely 38
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Exhaust Filter Ash Handling and Disposal 39
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 43
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 44
Use Special Care When Lifting Objects 45
Use Care When Swinging Machine 45
Operate Boom With Care 45
Avoid Power Lines 46
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Clean Exhaust Filter Safely 51
Safety—Safety Signs and Other Instructions 52
Safety Signs and Other Instructions 52
Operation—Operator’s Station 61
Pedals, Levers, and Panels 61
Switch Panel 62
Switch Panel Functions 63
Rear Left Panel 64
Horn 64
Power Boost Button 64
Pilot Shutoff Lever 65
Left Console 66
Hydraulic Coupler Switch—If Equipped 67
Auxiliary Function Enable Switch—If Equipped 67
Travel Alarm and Travel Alarm Cancel Switch 67
Seat Heater Switch—If Equipped 68
Seat Heating and Cooling Switch—If Equipped 68
Service ADVISOR™ Remote (SAR) Switch 68
Exhaust Filter Parked Cleaning Switch 69
Right Console 70
Right, Left, and Rear Lights Switch—If Equipped 70
Auxiliary Function Enable Switch—If Equipped 71
USB Charge Port 72
Cab Heater and Air Conditioner 73
Selecting Display Between Celsius and Fahrenheit 74
Operating the AM/FM Radio 75
Fire Extinguisher Mounting Location 76
Alternative Exit Tool 76
Cab Dome Light Switch 77
Opening Upper Front (Alternative Exit) Window 77
Removing and Storing the Lower Front Window 78
Opening Cab Door Windows 78
Opening and Closing the Polycarbonate-Type Roof Exit Cover 79
Using the Seat Belt 79
Adjusting the Mechanical Suspension Seat 80
Adjusting the Air Suspension Seat—If Equipped 81
Adjusting Pilot Control Lever Console Height 81
Operation—Monitor Operation 82
Monitor 82
Monitor Functions 83
Aftertreatment Indicators Overview 85
Monitor Start-Up 86
Main Menu 87
Main Menu—Alarm List 88
Main Menu—Air Conditioner 95
Main Menu—Radio 97
Main Menu—Work Mode 98
Main Menu—Setting Menu 99
Main Menu—Setting Menu—Date and Time 100
Main Menu—Setting Menu—Attachment Name Input 100
Main Menu—Setting Menu—Auto-Shutdown 101
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 102
Main Menu—Setting Menu—Sub Meter Selection 103
Main Menu—Setting Menu—Rear View Camera Monitor 104
Main Menu—Setting Menu—Display Item Selection 105
Main Menu—Setting Menu—Brightness Adjustment 105
Main Menu—Setting Menu—Language 105
Main Menu—Setting Menu—Unit Selection 106
Main Menu—Setting Menu—Emergency Override 106
Main Menu—Setting Menu—Main Menu Sequence Change 107
Main Menu—Information Menu 107
Main Menu—Information Menu—Operation 108
Main Menu—Information Menu—Maintenance 109
Main Menu—Information Menu—Troubleshooting 109
Main Menu—Information Menu—Monitoring 110
Operation—Operating the Machine 111
Before Starting Work 111
Inspect Machine Daily Before Starting 111
Battery Disconnect Switch 112
Engine Break-In Period 112
Starting Engine 113
Cold Weather Start Aid 114
Cold Weather Warm-Up 115
Operate Within Machine Limits 116
Digging and Grading Operation 117
Operator Ability 117
Travel Pedals and Levers 118
Auxiliary Function Lever (AFL) 119
Exhaust Filter 120
Exhaust Filter Parked Cleaning 122
Selective Catalytic Reduction (SCR) System Overview 124
US EPA Qualified Emergency Use — SCR Derate Override Option 125
EU Qualified Emergency Use — SCR Derate Override Option 126
Service ADVISOR™ Remote (SAR) Software Delivery Process 127
Service ADVISOR™ Remote (SAR) Operation 128
Locking the Hydraulic Coupler to the Attachment—If Equipped 130
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 134
Control Lever Pattern Operation 136
Mechanical Control Lever Pattern Selector 137
Operating in Water and Mud 137
Driving Up a Steep or Slippery Slope 138
Required Machine Stop Warning 138
Lifting 140
Lower Boom With Engine Stopped 141
Parking the Machine 142
Loading Machine for Transport 143
Towing-Recovery Procedure 145
Lifting With John Deere Quick Coupler 146
Lifting the Machine 147
Maintenance—Machine 148
Required Emission-Related Information 148
Diesel Fuel 148
Diesel Fuel Specifications 149
Lubricity of Diesel Fuel 149
Handling and Storing Diesel Fuel 149
Biodiesel Fuel 150
Testing Diesel Fuel 151
Supplemental Diesel Fuel Additives 151
Fuel Filters 151
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 152
Refilling Diesel Exhaust Fluid (DEF) Tank 153
Testing Diesel Exhaust Fluid (DEF) 154
Storing Diesel Exhaust Fluid (DEF) 154
Disposal of Diesel Exhaust Fluid (DEF) 155
Minimizing the Effect of Cold Weather on Diesel Engines 156
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 157
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 158
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 159
Diesel Engine Oil Service Interval for Operation at High Altitude 159
Oil Filters 160
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 161
Water Quality for Mixing with Coolant Concentrate 162
Operating in Warm Temperature Climates 162
Testing Coolant Freeze Point 163
Disposing of Coolant 163
Alternative and Synthetic Lubricants 164
Lubricant Storage 164
Mixing of Lubricants 164
Hydraulic Oil 165
Pump Drive Gear Case Oil 166
Swing Gear Case and Travel Gear Case Oils 166
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 167
Maintenance—Periodic Maintenance 168
Service Machine at Specified Intervals 168
Check the Hour Meter Regularly 168
Prepare Machine for Maintenance 169
Open Access Doors for Service 170
Open Engine Cover for Service 171
Fuel Tank 171
Hydraulic Breaker Attachment 172
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 172
Service Intervals 173
Required Parts 175
Maintenance—As Required 177
Remove and Clean Fuel Tank Inlet Screen 177
Check Windshield Washer Fluid Level 177
Check and Clean Air Cleaner Dust Unloader Valve 177
Check and Adjust Track Sag 178
Clean Rear Camera Lens 182
Service Exhaust Filter 182
Clean and Tighten Battery Terminals 183
Maintenance—Every 10 Hours or Daily 184
Check Engine Oil Level 184
Check Engine Coolant Level 185
Check Hydraulic Tank Oil Level 186
Lubricate Hydraulic Coupler—If Equipped 187
Maintenance—Every 50 Hours or Weekly 188
Drain Water and Sediment From Fuel Tank Sump 188
Drain Primary Fuel Filter and Water Separator 188
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 189
Lubricate Working Tool Pivots 189
Maintenance—Every 100 Hours 190
Inspect and Re-Torque Track Hardware 190
Maintenance—Every 250 Hours 191
Check Swing Gear Case Oil Level 191
Drain Water and Sediment From Hydraulic Tank 192
Check Pump Drive Gear Case Oil Level 193
Check Hybrid Battery Electrolyte Level—If Equipped 194
Check Travel Gear Case Oil Level 196
Take Engine Oil Sample 196
Lubricate Front End Pin Joints 197
Maintenance—Every 500 Hours 198
Lubricate Swing Bearing 198
Lubricate Swing Bearing Gear 198
Replace Primary Fuel Filter and Water Separator 199
Replace Final Fuel Filter 200
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 201
Check Air Intake Hoses 202
Drain and Refill Engine Oil and Replace Filter 202
Clean Cab Fresh Air and Cab Recirculating Air Filters 203
Take Fluid Samples 203
Maintenance—Every 1000 Hours 204
Drain and Refill Swing Gear Case Oil 204
Replace Pilot Oil Filter 205
Replace Hydraulic Tank Oil Filter 207
Inspect Serpentine Belt 208
Drain and Refill Pump Drive Gear Case Oil 210
Remove and Clean Open Crankcase Ventilation (OCV) Hose 210
Replace Air Cleaner Elements 211
Replace Air Cleaner Dust Unloader Valve 212
Check Coolant Condition 212
Maintenance—Every 2000 Hours 213
Check and Adjust Engine Valve Lash 213
Drain and Refill Travel Gear Case Oil 213
Replace Open Crankcase Ventilation (OCV) Filter 213
Maintenance—Every 4000 Hours 214
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 214
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 215
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 216
Maintenance—Every 5000 Hours 217
Drain and Refill Hydraulic Tank Oil 217
Replace Hydraulic Tank Vent Cap Filter 219
Maintenance—Every 6000 Hours 220
Drain Cooling System 220
Cooling System Fill and Deaeration Procedure 221
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 222
Miscellaneous—Machine 226
Clean Machine Regularly 226
Bleed Fuel System 226
Bleed Hydraulic System 227
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 227
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 228
Do Not Service Control Valves, Cylinders, Pumps, or Motors 228
Replace Serpentine Belt 228
Precautions for Alternator and Regulator 230
Handling, Checking, and Servicing Batteries Carefully 231
Using Battery Charger 232
Using Booster Batteries—24-Volt System 234
Replacing Batteries 235
Fluid Sampling Test Ports 236
Welding On Machine 236
Keep Electronic Control Unit Connectors Clean 237
Adding 12-Volt Accessories 237
JDLink™ Machine Monitoring System (MMS)—If Equipped 237
Keep ROPS Installed Properly 238
Replacing Fuses 239
Inspect Seat Belt 241
Replacing Seat Belt 242
Inspect and Clean Polycarbonate Windows 243
Replacing Bucket Teeth 244
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 245
Replacing Bucket Teeth—TK Series 246
Bucket Remove and Install 247
Track Sag General Information 251
Check Track Shoe Hardware 252
Hardware Torque Specifications 252
Unified Inch Bolt and Screw Torque Values 253
Metric Bolt and Screw Torque Values 254
Miscellaneous—Operational Checkout 255
Operational Checkout 255
Diagnostic Trouble Code Check 255
Operational Checks—Key Switch Off, Engine Off Checks 255
Operational Checks—Key Switch On, Engine Off Checks 258
Operational Checks—Key Switch On, Engine On Checks 269
Miscellaneous—Troubleshooting 296
Troubleshooting Procedure 296
Engine 297
Hydraulic System 302
Electrical System 304
Software Update 306
Miscellaneous—Storage 307
Prepare Machine for Storage 307
Monthly Storage Procedure 308
Preparing Engine for Long-Term Storage 309
Removing Engine From Long-Term Storage 310
Miscellaneous—Machine Numbers 311
Record Product Identification Number (PIN) 311
Record Engine Serial Number 311
Record Travel Motor Serial Numbers 311
Record Swing Motor Serial Number 312
Record Hydraulic Coupler Serial Number—If Equipped 312
Record Hydraulic Pump Serial Number 313
Keep Proof of Ownership 313
Keep Machines Secure 313
Miscellaneous—Specifications 314
Engine Specifications 314
Drain and Refill Capacities 314
Machine Specifications 315
Working Ranges 317
Lift Capacity—Arm: 2 71 m (8 ft 10 in); Shoe: 600 mm (24 in) 319
Lift Capacity—Arm: 2 71 m (8 ft 10 in); Shoe: 700 mm (28 in) 320
Lift Capacity—Arm: 2 71 m (8 ft 10 in); Shoe: 800 mm (32 in) 321
Lift Capacity—Arm: 3 21 m (10 ft 6 in); Shoe: 600 mm (24 in) 322
Lift Capacity—Arm: 3 21 m (10 ft 6 in); Shoe: 700 mm (28 in) 323
Lift Capacity—Arm: 3 21 m (10 ft 6 in); Shoe: 800 mm (32 in) 324
Machine Design Life 325
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 52
Section 2-1 61
Section 2-2 82
Section 2-3 111
Section 3-1 148
Section 3-2 168
Section 3-3 177
Section 3-4 184
Section 3-5 188
Section 3-6 190
Section 3-7 191
Section 3-8 198
Section 3-9 204
Section 3-10 213
Section 3-11 214
Section 3-12 217
Section 3-13 220
Section 4-1 226
Section 4-2 255
Section 4-3 296
Section 4-4 307
Section 4-5 311
Section 4-6 314

S.V 04/24