John Deere 200CLC 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

Description

John Deere 200CLC 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

John Deere 200CLC 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

Introduction :

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.)

• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners.
• Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen.
• Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine. WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer.

TABLE OF CONTENTS:

John Deere 200CLC 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

Contents………………………………………………………………………… 5
Safety—Safety Features………………………………………………………… 9
Safety Features…………………………………………………………… 9
Safety—General Precautions…………………………………………………….. 10
Recognize Safety Information……………………………………………….. 10
Follow Safety Instructions…………………………………………………. 10
Operate Only If Qualified………………………………………………….. 10
Wear Protective Equipment………………………………………………….. 11
Avoid Unauthorized Machine Modifications…………………………………….. 11
Add Cab Guarding For Special Uses…………………………………………… 11
Inspect Machine…………………………………………………………… 12
Stay Clear Of Moving Parts…………………………………………………. 12
Avoid High-Pressure Fluids…………………………………………………. 12
Beware Of Exhaust Fumes……………………………………………………. 13
Prevent Fires…………………………………………………………….. 13
Prevent Battery Explosions…………………………………………………. 13
Handle Chemical Products Safely…………………………………………….. 14
Dispose Of Waste Properly………………………………………………….. 14
Prepare For Emergencies……………………………………………………. 14
Safety—Operating Precautions…………………………………………………… 15
Use Steps And Handholds Correctly…………………………………………… 15
Start Only From Operator’s Seat…………………………………………….. 15
Use And Maintain Seat Belt…………………………………………………. 15
Prevent Unintended Machine Movement…………………………………………. 16
Avoid Work Site Hazards……………………………………………………. 16
Keep Riders Off Machine……………………………………………………. 17
Avoid Backover Accidents…………………………………………………… 17
Avoid Machine Tip Over…………………………………………………….. 18
Use Special Care When Lifting Objects……………………………………….. 18
Add And Operate Attachments Safely………………………………………….. 19
Safety—Maintenance Precautions…………………………………………………. 20
Park And Prepare For Service Safely…………………………………………. 20
Service Cooling System Safely………………………………………………. 20
Remove Paint Before Welding or Heating………………………………………. 21
Make Welding Repairs Safely………………………………………………… 21
Drive Metal Pins Safely……………………………………………………. 22
Safety—Safety Signs…………………………………………………………… 23
Safety Signs……………………………………………………………… 23
Operation—Operator’s Station…………………………………………………… 24
Pedals, Levers, And Panels…………………………………………………. 24
Monitor Panel…………………………………………………………….. 24
Monitor Panel Functions……………………………………………………. 25
Front Switch Panel………………………………………………………… 26
Front Switch Panel Functions……………………………………………….. 27
Rear Switch Panel…………………………………………………………. 28
Horn…………………………………………………………………….. 28
Power Boost Switch………………………………………………………… 28
Pilot Control Shut-Off Lever……………………………………………….. 29
Travel Alarm And Travel Alarm Cancel Switch………………………………….. 29
Cab Heater And Air Conditioner……………………………………………… 30
Operating The AM/FM Radio………………………………………………….. 32
Secondary Exit Tool……………………………………………………….. 32
Opening Upper Front (Secondary Exit) Window………………………………….. 32
Removing And Storing The Lower Front Window………………………………….. 33
Opening Side Windows………………………………………………………. 34
Opening And Closing The Roof Exit Cover……………………………………… 35
Adjusting The Seat………………………………………………………… 36
Seat Belt………………………………………………………………… 37
Operation—Operating The Machine………………………………………………… 38
Before Starting Work………………………………………………………. 38
Operator’s Daily Machine Check Before Starting……………………………….. 38
Starting Engine…………………………………………………………… 39
Cold Weather Warm-Up………………………………………………………. 41
Using Booster Batteries—24 Volt System………………………………………. 42
Travel Pedals And Levers…………………………………………………… 43
Control Lever Pattern Operation…………………………………………….. 44
Control Lever Pattern Conversion……………………………………………. 45
Operating In Water And Mud…………………………………………………. 46
Driving Up A Steep Or Slippery Slope………………………………………… 47
Lifting………………………………………………………………….. 47
Lower Boom With Engine Stopped……………………………………………… 48
Parking the Machine……………………………………………………….. 49
Loading And Unloading For Transport…………………………………………. 50
Towing Machine……………………………………………………………. 51
Lifting the Machine……………………………………………………….. 51
Maintenance—Machine…………………………………………………………… 52
Diesel Fuel………………………………………………………………. 52
Low Sulfur Diesel Fuel Conditioner………………………………………….. 52
Dieselscan Fuel Analysis…………………………………………………… 53
Handling And Storing Diesel Fuel……………………………………………. 53
Alternative And Synthetic Lubricants………………………………………… 53
Engine Break-In Oil……………………………………………………….. 54
Diesel Engine Oil…………………………………………………………. 55
Hydraulic Oil…………………………………………………………….. 56
Swing Gearbox And Propel Gearbox Oils……………………………………….. 57
Pump Gearbox Oil………………………………………………………….. 57
Track Adjuster, Working Tool Pivot, Swing Bearing, And Swing Bearing Gear Grease…. 58
Maintenance—Periodic Maintenance……………………………………………….. 59
Service Your Machine At Specified Intervals………………………………….. 59
Check The Hour Meter Regularly……………………………………………… 59
Prepare Machine For Maintenance…………………………………………….. 59
Open Access Doors For Service………………………………………………. 60
Open Engine Hood For Service……………………………………………….. 60
Fuel Tank………………………………………………………………… 61
Hydraulic Breaker And Crusher Attachments……………………………………. 61
Maintenance And Repair Record Keeping System…………………………………. 62
OILSCAN Plus,® CoolScan Plus® And 3-Way Coolant Test Kit………………………. 63
Periodic Maintenance Record Keeping System…………………………………… 64
Maintenance—As Required……………………………………………………….. 68
Clean Fuel Tank Inlet Screen……………………………………………….. 68
Drain Fuel Tank Sump………………………………………………………. 68
Drain Water Separator……………………………………………………… 69
Bleed Fuel System…………………………………………………………. 69
Clean Radiator Air Inlet Screen…………………………………………….. 69
Clean Air Cleaner Dust Unloader Valve……………………………………….. 70
Windshield Washer Fluid Level………………………………………………. 70
Check And Adjust Track Sag…………………………………………………. 71
Maintenance—Every 10 Hours or Daily…………………………………………….. 73
Check Engine Oil Level…………………………………………………….. 73
Check Recovery Tank Coolant Level…………………………………………… 74
Check Hydraulic Tank Oil Level……………………………………………… 75
Maintenance—Every 100 Hours……………………………………………………. 77
Grease Working Tool Pivots…………………………………………………. 77
Change Engine Break-in Oil And Replace Filter………………………………… 77
Maintenance—Every 250 Hours……………………………………………………. 79
Check Swing Gearbox Oil Level………………………………………………. 79
Drain Hydraulic Tank Sump………………………………………………….. 79
Check Pump Drive Gearbox Oil Level………………………………………….. 80
Check Radiator Coolant Level……………………………………………….. 80
Check Battery Electrolyte Level and Terminals………………………………… 81
Check Propel Gearbox Oil Level……………………………………………… 83
Clean or Replace Dusty Primary Element………………………………………. 84
Maintenance—Every 500 Hours……………………………………………………. 85
Grease Working Tool Pivots…………………………………………………. 85
Grease Swing Bearing………………………………………………………. 86
Grease Swing Bearing Gear………………………………………………….. 87
Replace Water Separator……………………………………………………. 88
Replace Final Fuel Filter………………………………………………….. 88
Change Engine Oil And Replace Filter………………………………………… 88
Check Air Intake Hoses…………………………………………………….. 89
Maintenance—Every 1000 Hours…………………………………………………… 90
Change Swing Gearbox Oil…………………………………………………… 90
Replace Hydraulic Tank Oil Filter…………………………………………… 90
Replace Pilot System Oil Filter…………………………………………….. 91
Change Pump Drive Gearbox Oil………………………………………………. 93
Clean The Engine Crankcase Ventilation Tube………………………………….. 93
Inspect Fan Belt………………………………………………………….. 94
Replace Air Cleaner Elements……………………………………………….. 95
Replace Air Cleaner Dust Valve……………………………………………… 95
Maintenance—Every 2000 Hours…………………………………………………… 96
Drain Cooling System………………………………………………………. 96
Diesel Engine Coolant……………………………………………………… 97
Cooling System Fill And Deaeration Procedure…………………………………. 98
Adjust Engine Valve Clearance………………………………………………. 98
Change Propel Gearbox Oil………………………………………………….. 99
Maintenance—Every 4000 Hours……………………………………………………100
Change Hydraulic Tank Oil, Clean Suction Screen……………………………….100
Miscellaneous—Machine…………………………………………………………103
Do Not Service Or Adjust Injection Nozzles Or Injection Pump……………………103
Do Not Service Control Valves, Cylinders, Pumps Or Motors………………………103
Precautions For Alternator And Regulator……………………………………..103
Diagnostic Display Unit (DDU) Operation………………………………………104
Engine Service Codes……………………………………………………….110
Handling, Checking And Servicing Batteries Carefully…………………………..112
Using Battery Charger………………………………………………………113
Replacing Batteries………………………………………………………..114
Welding On Machine…………………………………………………………114
Clean The Machine Regularly…………………………………………………114
Adding 12—Volt Accessories………………………………………………….115
Replacing Fuses……………………………………………………………116
Replacing Bucket Teeth……………………………………………………..117
Replacing Bucket Tooth Tip—Heavy-Duty Bucket………………………………….118
Adjusting Bucket To Arm Joint……………………………………………….118
Removing The Bucket………………………………………………………..119
Track Sag General Information……………………………………………….120
Check Track Shoe Hardware…………………………………………………..121
Unified Inch Bolt And Cap Screw Torque Values…………………………………122
Metric Bolt And Cap Screw Torque Values………………………………………123
Miscellaneous—Operational Checkout………………………………………………124
Operational Checkout……………………………………………………….124
Operator Station Checks—Key Switch On, Engine Off……………………………..124
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Operator Station Checks—Engine On……………………………………………125
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Miscellaneous Checks……………………………………………………….132
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Miscellaneous—Troubleshooting…………………………………………………..134
Using Troubleshooting Charts………………………………………………..134
Engine……………………………………………………………………135
Electrical System………………………………………………………….139
Hydraulic System…………………………………………………………..142
Miscellaneous—Storage………………………………………………………….144
Prepare Machine For Storage…………………………………………………144
Miscellaneous—Machine Numbers…………………………………………………..145
Record Product Identification Number (PIN)……………………………………145
Record Engine Serial Number…………………………………………………145
Record Propel Motor Serial Numbers…………………………………………..145
Record Swing Motor Serial Number…………………………………………….145
Keep Proof of Ownership…………………………………………………….146
Keep Machines Secure……………………………………………………….146
Miscellaneous—Specifications……………………………………………………147
200CLC Engine Specifications………………………………………………..147
200CLC Drain And Refill Capacities…………………………………………..147
200CLC Machine Specifications……………………………………………….148
200CLC Working Ranges………………………………………………………150
200CLC Lift Capacity—KG (LB)………………………………………………..152
200CLC Lift Capacity—KG (LB)………………………………………………..153
200CLC Lift Capacity—KG (LB)………………………………………………..154
200CLC Lift Capacity—KG (LB)………………………………………………..155
200CLC Lift Capacity—KG (LB)………………………………………………..156
200CLC Lift Capacity—KG (LB)………………………………………………..157
230CLC Engine Specifications………………………………………………..158
230CLC Drain And Refill Capacities…………………………………………..158
230CLC Machine Specifications……………………………………………….159
230CLC Working Ranges………………………………………………………161
230CLC Lift Capacity—KG (LB)………………………………………………..163
230CLC Lift Capacity—KG (LB)………………………………………………..164
230CLC Lift Capacity—KG (LB)………………………………………………..165
230CLC Lift Capacity—KG (LB)………………………………………………..166
230CLC Lift Capacity—KG (LB)………………………………………………..167
230CLC Lift Capacity—KG (LB)………………………………………………..168
270CLC Engine Specifications………………………………………………..169
270CLC Drain and Refill Capacities…………………………………………..169
270CLC Machine Specifications……………………………………………….170
270CLC Working Ranges………………………………………………………172
270CLC Lift Capacity—KG (LB)………………………………………………..174
270CLC Lift Capacity—KG (LB)………………………………………………..175
270CLC Lift Capacity—KG (LB)………………………………………………..176
270CLC Lift Capacity—KG (LB)………………………………………………..177

IMAGES PREVIEW OF THE MANUAL:

JOHN DEERE 200CLC 230CLC & 270CLC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V