John Deere 200CLC, 230CLC & 270CLC Excavator Operator’s Manual PDF

Description

John Deere 200CLC, 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 200CLC, 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT187348_TT
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 200CLC, 230CLC, 270CLC
Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 200CLC, 230CLC & 270CLC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 11
Safety—Safety and Operator Conveniences 15
Safety and Operator Conveniences Features 15
Safety—General Precautions 16
Recognize Safety Information 16
Follow Safety Instructions 16
Operate Only If Qualified 16
Wear Protective Equipment 16
Avoid Unauthorized Machine Modifications 17
Add Cab Guarding for Special Uses 17
Inspect Machine 17
Stay Clear of Moving Parts 18
Avoid High-Pressure Fluids 18
Avoid High-Pressure Oils 18
Work In Ventilated Area 19
Prevent Fires 19
Prevent Battery Explosions 20
Handle Chemical Products Safely 20
Dispose of Waste Properly 20
Prepare for Emergencies 21
Clean Debris from Machine 21
Safety—Operating Precautions 22
Use Steps and Handholds Correctly 22
Start Only From Operator’s Seat 22
Use and Maintain Seat Belt 22
Prevent Unintended Machine Movement 22
Avoid Worksite Hazards 22
Keep Riders Off Machine 23
Avoid Backover Accidents 23
Avoid Machine Tip Over 24
Use Special Care When Lifting Objects 24
Add and Operate Attachments Safely 24
Safety—Maintenance Precautions 26
Park and Prepare for Service Safely 26
Service Cooling System Safely 26
Remove Paint Before Welding or Heating 26
Make Welding Repairs Safely 27
Drive Metal Pins Safely 27
Safety—Safety Signs 28
Safety Signs 28
Replace Safety Signs 28
Operation—Operator’s Station 30
Pedals, Levers, and Panels 30
Monitor Panel 30
Monitor Panel Functions 31
Front Switch Panel 32
Front Switch Panel Functions 33
Rear Switch Panel 34
Horn 34
Power Dig Button 35
Pilot Shutoff Lever 35
Travel Alarm and Travel Alarm Cancel Switch 35
Cab Heater and Air Conditioner 36
Operating the AM/FM Radio 38
Secondary Exit Tool 38
Opening Upper Front (Secondary Exit) Window 38
Removing and Storing the Lower Front Window 39
Opening Side Windows 39
Opening and Closing the Roof Exit Cover 40
Adjusting the Seat 41
Operation—Operating the Machine 42
Before Starting Work 42
Operator’s Daily Machine Check Before Starting 42
Starting Engine 42
Cold Weather Warm-Up 44
Travel Pedals and Levers 44
Control Lever Pattern Operation 46
Control Lever Pattern Conversion 46
Operating In Water and Mud 47
Driving Up a Steep or Slippery Slope 48
Lifting 48
Lower Boom With Engine Stopped 48
Parking the Machine 49
Loading and Unloading for Transport 50
Towing Machine 51
Lifting the Machine 52
Maintenance—Machine 53
Diesel Fuel 53
Testing Diesel Fuel 53
Handling and Storing Diesel Fuel 53
Alternative and Synthetic Lubricants 54
Engine Break-In Oil 54
Hydraulic Oil 55
Diesel Engine Oil 55
Diesel Engine Oil and Filter Service Intervals 56
Swing Gearbox and Travel Gearbox Oils 57
Pump Gearbox Oil 58
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 58
Heavy Duty Diesel Engine Coolant 59
Drain Intervals for Diesel Engine Coolant 59
John Deere COOL-GARD™ II Coolant Extender 60
Supplemental Coolant Additives 60
Operating in Warm Temperature Climates 61
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 61
Testing Diesel Engine Coolant 62
Maintenance—Periodic Maintenance 64
Service Machine at Specified Intervals 64
Check the Hour Meter Regularly 64
Prepare Machine for Maintenance 64
Open Access Doors for Service 64
Open Engine Hood for Service 64
Fuel Tank 65
Hydraulic Breaker and Crusher Attachments 65
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 65
Service Intervals 66
Required Parts 68
Maintenance—As Required 71
Clean Fuel Tank Inlet Screen 71
Drain Water and Sediment From Fuel Tank Sump 71
Drain Water Separator 71
Bleed Fuel System 71
Clean Radiator Air Inlet Screen 72
Clean Air Cleaner Dust Unloader Valve 72
Windshield Washer Fluid Level 72
Check and Adjust Track Sag 73
Maintenance—10 Hours or Daily 75
Check Engine Oil Level 75
Check Recovery Tank Coolant Level 75
Check Hydraulic Tank Oil Level 76
Maintenance—Every 100 Hours 78
Grease Working Tool Pivots 78
Maintenance—Initial Service – 250 Hours 79
Change Engine Break-In Oil and Replace Filter 79
Maintenance—Every 250 Hours 80
Check Swing Gearbox Oil Level 80
Drain Hydraulic Tank Sump 80
Check Pump Drive Gearbox Oil Level 80
Check Radiator Coolant Level 81
Check Battery Electrolyte Level and Terminals 81
Check Travel Gearbox Oil Level 83
Clean or Replace Dusty Primary Element 84
Take Engine Oil Sample 85
Maintenance—Every 500 Hours 86
Grease Working Tool Pivots 86
Grease Swing Bearing 86
Grease Swing Bearing Gear 87
Replace Water Separator 88
Replace Final Fuel Filter 88
Change Engine Oil and Replace Filter 88
Check Air Intake Hoses 89
Clean Cab Fresh Air and Recirculating Air Filters 89
Take Fluid Samples 90
Maintenance—Every 1000 Hours 92
Change Swing Gearbox Oil 92
Replace Hydraulic Tank Oil Filter 92
Replace Pilot System Oil Filter 93
Change Pump Drive Gearbox Oil 94
Clean the Engine Crankcase Ventilation Tube 94
Inspect Fan Belt 95
Replace Air Cleaner Elements 95
Replace Air Cleaner Dust Valve 96
Maintenance—Every 2000 Hours 97
Drain Cooling System 97
Heavy Duty Diesel Engine Coolant 98
Cooling System Fill and Deaeration Procedure 98
Check and Adjust Engine Valve Lash 99
Change Travel Gearbox Oil 99
Maintenance—Every 4000 Hours 100
Change Hydraulic Tank Oil, Clean Suction Screen 100
Maintenance—Every 4500 Hours 103
Replace Engine Crankshaft Dampener 103
Miscellaneous—Machine 104
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 104
Do Not Service Control Valves, Cylinders, Pumps, or Motors 104
Precautions for Alternator and Regulator 104
Diagnostic Display Unit (DDU) Operation 104
Engine Service Codes 110
Handling, Checking, and Servicing Batteries Carefully 111
Using Booster Batteries—24 Volt System 112
Using Battery Charger 113
Replacing Batteries 113
Welding On Machine 113
Clean the Machine Regularly 114
Adding 12—Volt Accessories 114
Replacing Fuses 114
Replacing Bucket Teeth 115
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 116
Adjusting Bucket to Arm Joint 117
Removing the Bucket 118
Track Sag General Information 118
Check Track Shoe Hardware 118
Unified Inch Bolt and Screw Torque Values 119
Metric Bolt and Screw Torque Values 120
Miscellaneous—Operational Checkout 122
Operational Checkout 122
Operator Station Checks—Key Switch On, Engine Off 122
Operator Station Checks—Engine On 123
Miscellaneous Checks 132
Miscellaneous—Troubleshooting 134
Using Troubleshooting Charts 134
Engine 134
Electrical System 137
Hydraulic System 139
Miscellaneous—Storage 142
Prepare Machine for Storage 142
Monthly Storage Procedure 142
Miscellaneous—Machine Numbers 144
Record Product Identification Number (PIN) 144
Record Engine Serial Number 144
Record Travel Motor Serial Numbers 144
Record Swing Motor Serial Number 144
Keep Proof of Ownership 145
Keep Machines Secure 145
Miscellaneous—Specifications 146
200CLC Engine Specifications 146
200CLC Drain and Refill Capacities 146
200CLC Machine Specifications 146
200CLC Working Ranges 148
200CLC Lift Capacity—KG (LB) 151
200CLC Lift Capacity—KG (LB) 151
200CLC Lift Capacity—KG (LB) 152
200CLC Lift Capacity—KG (LB) 153
200CLC Lift Capacity—KG (LB) 154
200CLC Lift Capacity—KG (LB) 155
230CLC Engine Specifications 156
230CLC Drain and Refill Capacities 156
230CLC Machine Specifications 157
230CLC Working Ranges 159
230CLC Lift Capacity—KG (LB) 162
230CLC Lift Capacity—KG (LB) 162
230CLC Lift Capacity—KG (LB) 163
230CLC Lift Capacity—KG (LB) 164
230CLC Lift Capacity—KG (LB) 165
230CLC Lift Capacity—KG (LB) 166
270CLC Engine Specifications 167
270CLC Drain and Refill Capacities 167
270CLC Machine Specifications 168
270CLC Working Ranges 170
270CLC Lift Capacity—KG (LB) 173
270CLC Lift Capacity—KG (LB) 173
270CLC Lift Capacity—KG (LB) 174
270CLC Lift Capacity—KG (LB) 175
Page Number 11
Section 1-1 15
Section 1-2 16
Section 1-3 22
Section 1-4 26
Section 1-5 28
Section 2-1 30
Section 2-2 42
Section 3-1 53
Section 3-2 64
Section 3-3 71
Section 3-4 75
Section 3-5 78
Section 3-6 79
Section 3-7 80
Section 3-8 86
Section 3-9 92
Section 3-10 97
Section 3-11 100
Section 3-12 103
Section 4-1 104
Section 4-2 122
Section 4-3 134
Section 4-4 142
Section 4-5 144
Section 4-6 146

S.V 03/24