John Deere 200D & 200DLC Excavator Operator’s Manual omt226908 – PDF DOWNLOAD

Description

John Deere 200D & 200DLC Excavator Operator’s Manual omt226908 – PDF DOWNLOAD

FILE DETAILS:

John Deere 200D & 200DLC Excavator Operator’s Manual omt226908 – PDF DOWNLOAD

Language : English
Pages : 450
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

John Deere 200D & 200DLC Excavator Operator’s Manual omt226908 – PDF DOWNLOAD

TABLE OF CONTENTS........................................................................................  1
Section 1-1: Safety—Safety and Operator Conveniences..................................................... 20
	Safety and Operator Convenience Features............................................................. 21
Section 1-2: Safety—General Precautions.................................................................. 22
	Recognize Safety Information......................................................................... 23
	Follow Safety Instructions........................................................................... 24
	Operate Only If Qualified............................................................................ 25
	Wear Protective Equipment............................................................................ 26
	Avoid Unauthorized Machine Modifications............................................................. 27
	Add Cab Guarding for Special Uses.................................................................... 28
	Inspect Machine...................................................................................... 29
	Stay Clear of Moving Parts........................................................................... 30
	Avoid High-Pressure Fluids........................................................................... 31
	Avoid High-Pressure Oils............................................................................. 32
	Work In Ventilated Area.............................................................................. 33
	Prevent Fires........................................................................................ 34
	Clean Debris from Machine............................................................................ 35
	Prevent Battery Explosions........................................................................... 36
	Handle Chemical Products Safely...................................................................... 37
	Dispose of Waste Properly............................................................................ 38
	Prepare for Emergencies.............................................................................. 39
Section 1-3: Safety—Operating Precautions................................................................ 40
	Use Steps and Handholds Correctly.................................................................... 41
	Start Only From Operator's Seat...................................................................... 42
	Use and Maintain Seat Belt........................................................................... 43
	Prevent Unintended Machine Movement.................................................................. 44
	Avoid Work Site Hazards.............................................................................. 45
	Keep Riders Off Machine.............................................................................. 47
	Avoid Backover Accidents............................................................................. 48
	Avoid Machine Tip Over............................................................................... 49
	Use Special Care When Lifting Objects................................................................ 51
	Add and Operate Attachments Safely................................................................... 52
	Prevent Unintended Detonation of Explosive Devices................................................... 53
Section 1-4: Safety—Maintenance Precautions.............................................................. 54
	Park and Prepare for Service Safely.................................................................. 55
	Service Cooling System Safely........................................................................ 56
	Remove Paint Before Welding or Heating............................................................... 57
	Make Welding Repairs Safely.......................................................................... 58
	Drive Metal Pins Safely.............................................................................. 59
Section 1-5: Safety—Safety Signs......................................................................... 62
	Replace Safety Signs................................................................................. 62
	Safety Signs......................................................................................... 62
	Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped.......................................... 63
	Safety Signs Installed on Hydraulic Coupler—If Equipped.............................................. 64
Section 2-1: Operation—Operator's Station................................................................ 66
	Pedals, Levers, and Panels........................................................................... 67
	Front Switch Panel................................................................................... 69
	Front Switch Panel Functions......................................................................... 70
	Rear Panel........................................................................................... 72
	Horn................................................................................................. 73
	Power Dig Button..................................................................................... 74
	Pilot Shutoff Lever.................................................................................. 75
	Left Console......................................................................................... 76
	Travel Alarm and Travel Alarm Cancel Switch.......................................................... 78
	Seat Heater Switch—If Equipped....................................................................... 79
	Reversing Cooling Fan Switch—If Equipped............................................................. 80
	Cab Heater and Air Conditioner....................................................................... 81
	Selecting Display Between Celsius and Fahrenheit..................................................... 83
	Operating the AM/FM Radio............................................................................ 84
	Secondary Exit Tool.................................................................................. 85
	Opening Upper Front (Secondary Exit) Window.......................................................... 86
	Removing and Storing the Lower Front Window.......................................................... 87
	Opening Cab Door Window.............................................................................. 89
	Opening and Closing the Polycarbonate Type Roof Exit Cover........................................... 90
	Adjusting the Mechanical Suspension Seat............................................................. 91
	Adjusting the Air Suspension Seat—If Equipped........................................................ 93
	Adjusting Pilot Control Lever Console Height......................................................... 95
Section 2-2: Operation—Monitor Operation................................................................. 96
	Monitor.............................................................................................. 97
	Monitor Functions.................................................................................... 99
	Monitor Start-Up.....................................................................................101
	Main Menu............................................................................................103
	Time Set Menu........................................................................................104
	Selecting an Attachment From Default Screen..........................................................106
	Selecting an Attachment From Main Menu...............................................................108
	Attachment Specification Screen......................................................................111
	Pump 2 Flow Rate Adjustment..........................................................................113
	Displaying Operating Conditions......................................................................115
	Maintenance Settings.................................................................................118
	Screen Display When Scheduled Maintenance is Due.....................................................123
	Fuel Rate Display/No Display.........................................................................127
	Language Settings....................................................................................129
	Alarm Occurrence Screen..............................................................................132
Section 2-3: Operation—Operating the Machine.............................................................137
	Before Starting Work.................................................................................138
	Operator's Daily Machine Check Before Starting.......................................................139
	Engine Break-In Period...............................................................................141
	Starting Engine......................................................................................390
	Cold Weather Start Aid—If Equipped...................................................................145
	Cold Weather Warm-Up.................................................................................147
	Travel Pedals and Levers.............................................................................149
	Locking the Hydraulic Coupler to the Attachment......................................................151
	Unlocking the Hydraulic Coupler From the Attachment..................................................153
	Control Lever Pattern Operation......................................................................155
	Mechanical Control Lever Pattern Selector—If Equipped................................................157
	Control Lever Pattern Conversion.....................................................................159
	Operating In Water and Mud...........................................................................161
	Driving Up a Steep or Slippery Slope.................................................................162
	Lifting..............................................................................................163
	Lower Boom With Engine Stopped.......................................................................164
	Parking the Machine..................................................................................166
	Loading and Unloading for Transport..................................................................167
	Towing Machine.......................................................................................169
	Lifting Machine......................................................................................170
Section 3-1: Maintenance—Machine.........................................................................171
	Diesel Fuel..........................................................................................172
	Lubricity of Diesel Fuel.............................................................................174
	Handling and Storing Diesel Fuel.....................................................................175
	Biodiesel Fuel.......................................................................................176
	Testing Diesel Fuel..................................................................................178
	Minimizing the Effect of Cold Weather on Diesel Engines..............................................179
	Alternative and Synthetic Lubricants.................................................................181
	Diesel Engine Oil—Stage II Engine....................................................................390
	Diesel Engine Oil and Filter Service Intervals—Stage II Engine.......................................390
	Diesel Engine Oil—Tier 3 and Stage III A Engines.....................................................186
	Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine.............................390
	Hydraulic Oil........................................................................................190
	Swing Gear Case and Travel Gear Case Oils............................................................192
	Pump Gear Case Oil...................................................................................193
	Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.....................194
	Heavy Duty Diesel Engine Coolant.....................................................................195
	Drain Intervals for Diesel Engine Coolant............................................................196
	John Deere COOL-GARD™ II Coolant Extender............................................................197
	Supplemental Coolant Additives.......................................................................198
	Operating in Warm Temperature Climates...............................................................199
	Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....200
	Testing Diesel Engine Coolant........................................................................202
Section 3-2: Maintenance—Periodic Maintenance............................................................203
	Service Machine at Specified Intervals...............................................................204
	Check the Hour Meter Regularly.......................................................................205
	Engine Identification................................................................................206
	Prepare Machine for Maintenance......................................................................207
	Open Access Doors for Service........................................................................208
	Open Engine Cover for Service........................................................................209
	Fuel Tank............................................................................................210
	Hydraulic Breaker and Crusher Attachments............................................................211
	Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..........................................212
	Periodic Maintenance Schedule........................................................................213
Section 3-3: Maintenance—As Required.....................................................................217
	Remove and Clean Fuel Tank Inlet Screen..............................................................218
	Check Windshield Washer Fluid........................................................................219
	Drain Water and Sediment from Fuel Tank Sump.........................................................239
	Drain Water Separator Filter.........................................................................240
	Check and Clean Air Cleaner Dust Unloader Valve......................................................222
	Check and Adjust Track Sag...........................................................................223
	Check Coolant........................................................................................292
	Draining Auxiliary Fuel Filter and Water Separator—If Equipped.......................................228
Section 3-4: Maintenance—10 Hours or Daily...............................................................229
	Check Engine Oil Level...............................................................................230
	Check Engine Coolant Level...........................................................................232
	Check Hydraulic System Oil Level.....................................................................233
	Lubricate Hydraulic Coupler—If Equipped..............................................................235
Section 3-5: Maintenance—Initial Service—50 Hours........................................................236
	Inspect and Re-Torque Track Hardware.................................................................259
Section 3-6: Maintenance—Every 50 Hours or Weekly........................................................238
	Drain Water and Sediment from Fuel Tank Sump.........................................................239
	Drain Water Separator Filter.........................................................................240
Section 3-7: Maintenance—Every 100 Hours.................................................................241
	Grease Working Tool Pivots...........................................................................242
Section 3-8: Maintenance—Initial Service—250 Hours.......................................................243
	Drain and Refill Engine Break-In Oil and Replace Filter..............................................244
Section 3-9: Maintenance—Every 250 Hours.................................................................246
	Check and Adjust A/C Belt............................................................................247
	Check Swing Gear Case Oil Level......................................................................248
	Drain Hydraulic Oil Tank Sump........................................................................249
	Check Pump Drive Gear Case Oil Level.................................................................251
	Check Battery Electrolyte Level and Terminals........................................................252
	Check Travel Gear Case Oil Level.....................................................................255
	Clean Primary Air Cleaner Element....................................................................256
	Take Engine Oil Sample...............................................................................258
	Inspect and Re-Torque Track Hardware.................................................................259
Section 3-10: Maintenance—Every 500 Hours................................................................261
	Grease Front End Pin Joints..........................................................................262
	Grease Swing Bearing.................................................................................265
	Grease Swing Bearing Gear............................................................................266
	Replace Water Separator Filter.......................................................................267
	Replace Final Fuel Filter............................................................................268
	Replacing Auxiliary Fuel Filter and Water Separator—If Equipped......................................269
	Drain and Refill Engine Oil and Replace Filter.......................................................271
	Check Air Intake Hoses...............................................................................273
	Clean Cab Fresh Air and Cab Recirculation Air Filters................................................274
	Take Fluid Samples...................................................................................276
Section 3-11: Maintenance—Every 1000 Hours...............................................................277
	Drain and Refill Swing Gear Case Oil.................................................................278
	Replace Hydraulic Oil Tank Filter....................................................................279
	Replace Pilot Oil Filter.............................................................................282
	Inspect Serpentine Belt..............................................................................284
	Drain and Refill Pump Drive Gear Case Oil............................................................287
	Clean Engine Crankcase Vent Tube.....................................................................289
	Replace Air Cleaner Elements.........................................................................290
	Replace Air Cleaner Dust Valve.......................................................................291
	Check Coolant........................................................................................292
Section 3-12: Maintenance—Every 2000 Hours...............................................................293
	Check and Adjust Engine Valve Lash...................................................................294
	Drain and Refill Travel Gear Case Oil................................................................295
Section 3-13: Maintenance—Every 4000 Hours...............................................................297
	Replace Engine Crankshaft Dampener...................................................................298
Section 3-14: Maintenance—Every 5000 Hours...............................................................299
	Drain and Refill Hydraulic System Oil................................................................300
	Replace Hydraulic Tank Vent Cap Filter...............................................................304
Section 3-15: Maintenance—Every 6000 Hours...............................................................306
	Drain Cooling System.................................................................................307
	Cooling System Fill and Deaeration Procedure.........................................................309
Section 4-1: Miscellaneous—Machine.......................................................................310
	Bleed Fuel System....................................................................................311
	Cleaning Radiator, Oil Cooler, Charge Air Cooler, A/C Condenser, and Fuel Cooler.....................313
	Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump................................315
	Do Not Service Control Valves, Cylinders, Pumps, or Motors...........................................316
	Precautions for Alternator and Regulator.............................................................317
	Handling, Checking, and Servicing Batteries Carefully................................................318
	Using Battery Charger................................................................................321
	Using Booster Batteries—24-Volt System...............................................................323
	Replacing Batteries..................................................................................324
	Fluid Sampling Test Ports—If Equipped................................................................325
	Welding On Machine...................................................................................326
	Clean the Machine Regularly..........................................................................327
	Adding 12—Volt Accessories...........................................................................328
	JDLink™ Machine Monitoring System (MMS)—If Equipped..................................................329
	Replacing Fuses......................................................................................330
	Replacing Bucket Teeth...............................................................................335
	Replacing Bucket Tooth Tip—Heavy-Duty Bucket.........................................................337
	Removing the Bucket..................................................................................339
	Track Sag General Information........................................................................340
	Unified Inch Bolt and Screw Torque Values............................................................341
	Metric Bolt and Screw Torque Values..................................................................343
Section 4-2: Miscellaneous—Operational Checkout..........................................................346
	Operational Checkout.................................................................................346
Section 4-3: Miscellaneous—Troubleshooting...............................................................388
	Using Troubleshooting Charts.........................................................................389
	Engine...............................................................................................390
	Electrical System....................................................................................394
	Hydraulic System.....................................................................................398
Section 4-4: Miscellaneous—Storage.......................................................................401
	Prepare Machine for Storage..........................................................................402
	Monthly Storage Procedure............................................................................404
Section 4-5: Miscellaneous—Machine Numbers...............................................................406
	Record Product Identification Number (PIN)...........................................................407
	Record Engine Serial Number..........................................................................408
	Record Travel Motor Serial Numbers...................................................................409
	Record Swing Motor Serial Number.....................................................................410
	Record Hydraulic Pump Serial Number..................................................................411
	Hydraulic Coupler Serial Number—If Equipped..........................................................412
	Keep Proof of Ownership..............................................................................413
	Keep Machines Secure.................................................................................414
Section 4-6: Miscellaneous—Specifications................................................................415
	200D and 200DLC Stage II Engine Specifications.......................................................415
	200D and 200DLC Tier 3/Stage IIIA Engine Specifications..............................................415
	Drain and Refill Capacities..........................................................................418
	Machine Specifications...............................................................................419
	Working Ranges.......................................................................................421
	Lift Capacity—Arm: 2.41 m (7 ft 11 in.), Shoe: 600 mm (24 in.).......................................423
	Lift Capacity—Arm: 2.91 m (9 ft 7 in.), Shoe: 600 mm (24 in.)........................................426
	Lift Capacity—Arm: 2.41 m (7 ft 11 in.), Shoe: 700 mm (28 in.).......................................429
	Lift Capacity—Arm: 2.91 m (9 ft 7 in.), Shoe: 700 mm (28 in.)........................................432
	Lift Capacity—Arm: 2.41 m (7 ft 11 in.), Shoe: 800 mm (32 in.).......................................435
	Lift Capacity—Arm: 2.91 m (9 ft 7 in.), Shoe: 800 mm (32 in.)........................................438

DESCRIPTION:

John Deere 200D & 200DLC Excavator Operator’s Manual omt226908 – PDF DOWNLOAD

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
• MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
  RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.

S.S 16/02/2025