John Deere 200D & 200DLC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 200D & 200DLC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 200D & 200DLC Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT226908_RZ
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 200DLC, 200D
Series: D SERIES
For complete service information also see: PC10015, T228628

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 200D & 200DLC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 21
Add Cab Guarding for Special Uses 21
Inspect Machine 21
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
Clean Debris from Machine 24
Prevent Battery Explosions 24
Handle Chemical Products Safely 25
Dispose of Waste Properly 25
Prepare for Emergencies 25
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Avoid Backover Accidents 28
Avoid Machine Tip Over 29
Use Special Care When Lifting Objects 29
Add and Operate Attachments Safely 30
Prevent Unintended Detonation of Explosive Devices 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Cooling System Safely 31
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Safety—Safety Signs 33
Replace Safety Signs 33
Safety Signs 33
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 34
Safety Signs Installed on Hydraulic Coupler—If Equipped 35
Operation—Operator’s Station 38
Pedals, Levers, and Panels 38
Front Switch Panel 38
Front Switch Panel Functions 39
Rear Panel 40
Horn 40
Power Dig Button 41
Pilot Shutoff Lever 41
Left Console 41
Travel Alarm and Travel Alarm Cancel Switch 42
Seat Heater Switch—If Equipped 43
Reversing Cooling Fan Switch—If Equipped 43
Cab Heater and Air Conditioner 44
Selecting Display Between Celsius and Fahrenheit 46
Operating the AM/FM Radio 46
Secondary Exit Tool 47
Opening Upper Front (Secondary Exit) Window 47
Removing and Storing the Lower Front Window 47
Opening Cab Door Window 48
Opening and Closing the Polycarbonate Type Roof Exit Cover 48
Adjusting the Mechanical Suspension Seat 49
Adjusting the Air Suspension Seat—If Equipped 49
Adjusting Pilot Control Lever Console Height 50
Operation—Monitor Operation 51
Monitor 51
Monitor Functions 51
Monitor Start-Up 52
Main Menu 53
Time Set Menu 54
Selecting an Attachment From Default Screen 54
Selecting an Attachment From Main Menu 55
Attachment Specification Screen 56
Pump 2 Flow Rate Adjustment 57
Displaying Operating Conditions 58
Maintenance Settings 59
Screen Display When Scheduled Maintenance is Due 62
Fuel Rate Display/No Display 64
Language Settings 64
Alarm Occurrence Screen 65
Operation—Operating the Machine 70
Before Starting Work 70
Operator’s Daily Machine Check Before Starting 70
Engine Break-In Period 70
Starting Engine 71
Cold Weather Start Aid—If Equipped 73
Cold Weather Warm-Up 73
Travel Pedals and Levers 74
Locking the Hydraulic Coupler to the Attachment 76
Unlocking the Hydraulic Coupler From the Attachment 77
Control Lever Pattern Operation 77
Mechanical Control Lever Pattern Selector—If Equipped 78
Control Lever Pattern Conversion 79
Operating In Water and Mud 80
Driving Up a Steep or Slippery Slope 81
Lifting 81
Lower Boom With Engine Stopped 81
Parking the Machine 82
Loading and Unloading for Transport 83
Towing Machine 84
Lifting Machine 85
Maintenance—Machine 86
Diesel Fuel 86
Lubricity of Diesel Fuel 86
Handling and Storing Diesel Fuel 87
Biodiesel Fuel 87
Testing Diesel Fuel 89
Minimizing the Effect of Cold Weather on Diesel Engines 89
Alternative and Synthetic Lubricants 90
Diesel Engine Oil—Stage II Engine 91
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 91
Diesel Engine Oil—Tier 3 and Stage III A Engines 92
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 93
Hydraulic Oil 94
Swing Gear Case and Travel Gear Case Oils 95
Pump Gear Case Oil 96
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 96
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 97
Drain Intervals for Diesel Engine Coolant 98
John Deere COOL-GARD™ II Coolant Extender 99
Supplemental Coolant Additives 99
Operating in Warm Temperature Climates 100
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 100
Testing Diesel Engine Coolant 101
Maintenance—Periodic Maintenance 103
Service Machine at Specified Intervals 103
Check the Hour Meter Regularly 103
Engine Identification 103
Prepare Machine for Maintenance 104
Open Access Doors for Service 104
Open Engine Cover for Service 105
Fuel Tank 105
Hydraulic Breaker and Crusher Attachments 105
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 106
Service Intervals 106
Required Parts 108
Maintenance—As Required 111
Remove and Clean Fuel Tank Inlet Screen 111
Check Windshield Washer Fluid 111
Drain Water and Sediment from Fuel Tank Sump 111
Drain Water Separator Filter 111
Check and Clean Air Cleaner Dust Unloader Valve 112
Check and Adjust Track Sag 112
Check Coolant 113
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 115
Maintenance—10 Hours or Daily 116
Check Engine Oil Level 116
Check Engine Coolant Level 116
Check Hydraulic System Oil Level 117
Lubricate Hydraulic Coupler—If Equipped 117
Maintenance—Initial Service—50 Hours 119
Inspect and Re-Torque Track Hardware 119
Maintenance—Every 50 Hours or Weekly 120
Drain Water and Sediment from Fuel Tank Sump 120
Drain Water Separator Filter 120
Maintenance—Every 100 Hours 121
Grease Working Tool Pivots 121
Maintenance—Initial Service—250 Hours 122
Drain and Refill Engine Break-In Oil and Replace Filter 122
Maintenance—Every 250 Hours 123
Check and Adjust A/C Belt 123
Check Swing Gear Case Oil Level 123
Drain Hydraulic Oil Tank Sump 123
Check Pump Drive Gear Case Oil Level 124
Check Battery Electrolyte Level and Terminals 124
Check Travel Gear Case Oil Level 126
Clean Primary Air Cleaner Element 128
Take Engine Oil Sample 128
Inspect and Re-Torque Track Hardware 128
Maintenance—Every 500 Hours 130
Grease Front End Pin Joints 130
Grease Swing Bearing 130
Grease Swing Bearing Gear 131
Replace Water Separator Filter 132
Replace Final Fuel Filter 132
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 133
Drain and Refill Engine Oil and Replace Filter 134
Check Air Intake Hoses 134
Clean Cab Fresh Air and Cab Recirculation Air Filters 134
Take Fluid Samples 135
Maintenance—Every 1000 Hours 136
Drain and Refill Swing Gear Case Oil 136
Replace Hydraulic Oil Tank Filter 136
Replace Pilot Oil Filter 137
Inspect Serpentine Belt 138
Drain and Refill Pump Drive Gear Case Oil 139
Clean Engine Crankcase Vent Tube 140
Replace Air Cleaner Elements 140
Replace Air Cleaner Dust Valve 141
Check Coolant 141
Maintenance—Every 2000 Hours 142
Check and Adjust Engine Valve Lash 142
Drain and Refill Travel Gear Case Oil 142
Maintenance—Every 4000 Hours 143
Replace Engine Crankshaft Dampener 143
Maintenance—Every 5000 Hours 144
Drain and Refill Hydraulic System Oil 144
Replace Hydraulic Tank Vent Cap Filter 146
Maintenance—Every 6000 Hours 148
Drain Cooling System 148
Cooling System Fill and Deaeration Procedure 149
Miscellaneous—Machine 150
Bleed Fuel System 150
Cleaning Radiator, Oil Cooler, Charge Air Cooler, A/C Condenser, and Fuel Cooler 151
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 151
Do Not Service Control Valves, Cylinders, Pumps, or Motors 151
Precautions for Alternator and Regulator 152
Handling, Checking, and Servicing Batteries Carefully 152
Using Battery Charger 153
Using Booster Batteries—24-Volt System 154
Replacing Batteries 155
Fluid Sampling Test Ports—If Equipped 155
Welding On Machine 156
Clean the Machine Regularly 156
Adding 12-Volt Accessories 156
JDLink™ Machine Monitoring System (MMS)—If Equipped 157
Replacing Fuses 157
Replacing Bucket Teeth 160
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 161
Replacing Bucket Teeth—TK Series 162
Removing the Bucket 162
Track Sag General Information 163
Unified Inch Bolt and Screw Torque Values 163
Metric Bolt and Screw Torque Values 164
Miscellaneous—Operational Checkout 166
Operational Checkout 166
Diagnostic Trouble Codes Check 166
Operational Checks—Key Switch OFF, Engine OFF Checks 166
Operational Checks—Key Switch ON, Engine OFF Checks 167
Operational Checks—Key Switch ON, Engine ON Checks 172
Miscellaneous—Troubleshooting 197
Using Troubleshooting Charts 197
Engine 197
Electrical System 200
Hydraulic System 202
Miscellaneous—Storage 205
Prepare Machine for Storage 205
Monthly Storage Procedure 205
Miscellaneous—Machine Numbers 207
Record Product Identification Number (PIN) 207
Record Engine Serial Number 207
Record Travel Motor Serial Numbers 207
Record Swing Motor Serial Number 208
Record Hydraulic Pump Serial Number 208
Hydraulic Coupler Serial Number—If Equipped 208
Keep Proof of Ownership 209
Keep Machines Secure 209
Miscellaneous—Specifications 211
200D and 200DLC Stage II Engine Specifications 211
200D and 200DLC Tier 3/Stage IIIA Engine Specifications 211
Drain and Refill Capacities 211
Machine Specifications 212
Working Ranges 214
Lift Capacity—Arm: 2 41 m (7 ft 11 in ), Shoe: 600 mm (24 in ) 216
Lift Capacity—Arm: 2 91 m (9 ft 7 in ), Shoe: 600 mm (24 in ) 218
Lift Capacity—Arm: 2 41 m (7 ft 11 in ), Shoe: 700 mm (28 in ) 220
Lift Capacity—Arm: 2 91 m (9 ft 7 in ), Shoe: 700 mm (28 in ) 222
Lift Capacity—Arm: 2 41 m (7 ft 11 in ), Shoe: 800 mm (32 in ) 224
Lift Capacity—Arm: 2 91 m (9 ft 7 in ), Shoe: 800 mm (32 in ) 226
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 31
Section 1-5 33
Section 2-1 38
Section 2-2 51
Section 2-3 70
Section 3-1 86
Section 3-2 103
Section 3-3 111
Section 3-4 116
Section 3-5 119
Section 3-6 120
Section 3-7 121
Section 3-8 122
Section 3-9 123
Section 3-10 130
Section 3-11 136
Section 3-12 142
Section 3-13 143
Section 3-14 144
Section 3-15 148
Section 4-1 150
Section 4-2 166
Section 4-3 197
Section 4-4 205
Section 4-5 207
Section 4-6 211

S.V 03/24