John Deere 200G Excavator Operator’s Manual OMT443618X019 PDF

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John Deere 200G Excavator Operator’s Manual OMT443618X019 – PDF DOWNLOAD

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John Deere 200G Excavator Operator’s Manual OMT443618X019 – PDF DOWNLOAD

P/N: OMT443618X019_81
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 200G
Series: G SERIES
Serial: PIN: 1FF200GX_ _F085001—
Complete Service Information: T449151X019, TM14446X019, TM14447X019

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 200G Excavator Operator’s Manual OMT443618X019 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Recognize Safety Information 34
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 35
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Control Pattern 35
Control Pattern Selector—If Equipped 36
Add Cab Guarding for Special Uses 36
Inspect Machine 36
Stay Clear of Moving Parts 36
Avoid High-Pressure Fluids 37
Avoid High-Pressure Oils 37
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Exhaust Filter Ash Handling and Disposal 41
Prepare for Emergencies 41
Clean Debris from Machine 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Prevent Unintended Machine Movement 44
Avoid Work Site Hazards 44
Keep Riders Off Machine 45
Avoid Backover Accidents 45
Inspect and Maintain ROPS 45
Avoid Machine Tip Over and Machine Damage 46
Use Special Care When Lifting Objects 46
Use Care When Swinging Machine 47
Operate Boom With Care 47
Avoid Power Lines 47
Travel Safely 48
Prevent Acid Burns 48
Add and Operate Attachments Safely 48
Safety—Maintenance Precautions 49
Park and Prepare for Service Safely 49
Service Machines Safely 49
Service Cooling System Safely 49
Remove Paint Before Welding or Heating 50
Make Welding Repairs Safely 50
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 51
Clean Exhaust Filter Safely 52
Safety—Safety Signs and Other Instructions 53
Safety Signs and Other Instructions 53
Safety Signs Installed on Hydraulic Coupler—If Equipped 60
Operation—Operator’s Station 61
Pedals, Levers, and Panels 61
Switch Panel 62
Switch Panel Functions 63
Rear Left Panel 64
Horn 64
Power Boost Button 64
Pilot Shutoff Lever 65
Left Console 65
Travel Alarm and Travel Alarm Cancel Switch 65
Seat Heater Switch—If Equipped 66
Seat Heating and Cooling Switch—If Equipped 66
Rear Light Switch—If Equipped 66
Right Console 67
Exhaust Filter Parked Cleaning Switch 68
Right Enable Switch—If Equipped 68
Service ADVISOR™ Remote (SAR) Switch 69
Auxiliary Function Enable Switch—If Equipped 69
USB Charge Port 70
Cab Heater and Air Conditioner 71
Selecting Display Between Celsius and Fahrenheit 72
Operating the AM/FM Radio 73
Fire Extinguisher Mounting Location 74
Alternative Exit Tool 74
Cab Dome Light Switch 75
Opening Upper Front (Alternative Exit) Window 75
Removing and Storing the Lower Front Window 76
Opening Cab Door Windows 76
Opening and Closing the Polycarbonate-Type Roof Exit Cover 77
Adjusting the Mechanical Suspension Seat 78
Adjusting the Air Suspension Seat—If Equipped 79
Adjusting Pilot Control Lever Console Height 79
Operation—Monitor Operation 80
Monitor 80
Monitor Functions 81
Aftertreatment Indicators Overview 83
Monitor Start-Up 84
Main Menu 85
Main Menu—Alarm List 86
Main Menu—Air Conditioner 93
Main Menu—Radio 95
Main Menu—Work Mode 96
Main Menu—Setting Menu 97
Main Menu—Setting Menu—Date and Time 98
Main Menu—Setting Menu—Attachment Name Input 98
Main Menu—Setting Menu—Auto-Shutdown 99
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 100
Main Menu—Setting Menu—Sub Meter Selection 101
Main Menu—Setting Menu—Rear View Camera Monitor 102
Main Menu—Setting Menu—Display Item Selection 103
Main Menu—Setting Menu—Brightness Adjustment 103
Main Menu—Setting Menu—Language 103
Main Menu—Setting Menu—Unit Selection 104
Main Menu—Setting Menu—Emergency Override 104
Main Menu—Setting Menu—Main Menu Sequence Change 105
Main Menu—Information Menu 105
Main Menu—Information Menu—Operation 106
Main Menu—Information Menu—Maintenance 107
Main Menu—Information Menu—Troubleshooting 107
Main Menu—Information Menu—Monitoring 108
Operation—Operating the Machine 109
Before Starting Work 109
Inspect Machine Daily Before Starting 109
Battery Disconnect Switch 110
Engine Break-In Period 110
Starting Engine 111
Cold Weather Start Aid 112
Cold Weather Warm-Up 113
Operate Within Machine Limits 114
Operator Ability 114
Travel Pedals and Levers 115
Auxiliary Function Lever (AFL) 116
Exhaust Filter 117
Exhaust Filter Parked Cleaning 119
Selective Catalytic Reduction (SCR) System Overview 121
US EPA Qualified Emergency Use — SCR Derate Override Option 122
EU Qualified Emergency Use — SCR Derate Override Option 123
Service ADVISOR™ Remote (SAR) Software Delivery Process 124
Service ADVISOR™ Remote (SAR) Operation 125
Locking the Hydraulic Coupler to the Attachment—If Equipped 127
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 129
Control Lever Pattern Operation 130
Mechanical Control Lever Pattern Selector 131
Operating in Water and Mud 131
Driving Up a Steep or Slippery Slope 132
Required Machine Stop Warning 132
Lifting 134
Lower Boom With Engine Stopped 135
Parking the Machine 136
Loading Machine for Transport 137
Towing-Recovery Procedure 139
Lifting With Bucket Loop 140
Lifting With John Deere Quick Coupler 141
Lifting the Machine 142
Maintenance—Machine 143
Required Emission-Related Information 143
Diesel Fuel 143
Diesel Fuel Specifications 144
Lubricity of Diesel Fuel 144
Handling and Storing Diesel Fuel 144
Biodiesel Fuel 145
Testing Diesel Fuel 146
Supplemental Diesel Fuel Additives 146
Fuel Filters 146
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 147
Refilling Diesel Exhaust Fluid (DEF) Tank 148
Testing Diesel Exhaust Fluid (DEF) 149
Storing Diesel Exhaust Fluid (DEF) 149
Disposal of Diesel Exhaust Fluid (DEF) 150
Minimizing the Effect of Cold Weather on Diesel Engines 151
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 152
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 153
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 154
Diesel Engine Oil Service Interval for Operation at High Altitude 154
Oil Filters 155
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 156
Water Quality for Mixing with Coolant Concentrate 157
Operating in Warm Temperature Climates 157
Testing Coolant Freeze Point 158
Disposing of Coolant 158
Alternative and Synthetic Lubricants 159
Lubricant Storage 159
Mixing of Lubricants 159
Hydraulic Oil 160
Pump Drive Gear Case Oil 161
Swing Gear Case and Travel Gear Case Oils 161
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 162
Maintenance—Periodic Maintenance 163
Service Machine at Specified Intervals 163
Check the Hour Meter Regularly 163
Prepare Machine for Maintenance 164
Open Access Doors for Service 165
Open Engine Cover for Service 165
Fuel Tank 165
Hydraulic Breaker Attachment 166
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 166
Service Intervals 167
Required Parts 169
Maintenance—As Required 171
Remove and Clean Fuel Tank Inlet Screen 171
Check Windshield Washer Fluid Level 171
Check and Clean Air Cleaner Dust Unloader Valve 171
Check and Adjust Track Sag 172
Clean Rear Camera Lens 173
Service Exhaust Filter 173
Clean and Tighten Battery Terminals 174
Maintenance—Every 10 Hours or Daily 175
Check Engine Oil Level 175
Check Engine Coolant Level 176
Check Hydraulic Tank Oil Level 177
Lubricate Hydraulic Coupler—If Equipped 178
Maintenance—Every 50 Hours or Weekly 179
Drain Water and Sediment From Fuel Tank Sump 179
Drain Primary Fuel Filter and Water Separator 179
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 180
Lubricate Working Tool Pivots 180
Maintenance—Every 100 Hours 181
Inspect and Re-Torque Track Hardware 181
Maintenance—Every 250 Hours 182
Check Swing Gear Case Oil Level 182
Drain Water and Sediment From Hydraulic Tank 183
Check Pump Drive Gear Case Oil Level 184
Check Hybrid Battery Electrolyte Level—If Equipped 185
Check Travel Gear Case Oil Level 187
Take Engine Oil Sample 187
Lubricate Front End Pin Joints 188
Maintenance—Every 500 Hours 189
Lubricate Swing Bearing 189
Lubricate Swing Bearing Gear 189
Replace Primary Fuel Filter and Water Separator 190
Replace Final Fuel Filter 191
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 192
Check Air Intake Hoses 193
Drain and Refill Engine Oil and Replace Filter 193
Clean Cab Fresh Air and Cab Recirculating Air Filters 194
Take Fluid Samples 194
Maintenance—Every 1000 Hours 195
Drain and Refill Swing Gear Case Oil 195
Replace Pilot Oil Filter 196
Replace Hydraulic Tank Oil Filter 198
Inspect Serpentine Belt 199
Drain and Refill Pump Drive Gear Case Oil 201
Remove and Clean Open Crankcase Ventilation (OCV) Hose 201
Replace Air Cleaner Elements 202
Replace Air Cleaner Dust Unloader Valve 203
Check Coolant Condition 203
Maintenance—Every 2000 Hours 204
Check and Adjust Engine Valve Lash 204
Drain and Refill Travel Gear Case Oil 204
Replace Open Crankcase Ventilation (OCV) Filter 204
Maintenance—Every 4000 Hours 205
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 205
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 205
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 206
Maintenance—Every 5000 Hours 207
Drain and Refill Hydraulic Tank Oil 207
Replace Hydraulic Tank Vent Cap Filter 209
Maintenance—Every 6000 Hours 210
Drain Cooling System 210
Cooling System Fill and Deaeration Procedure 211
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 212
Miscellaneous—Machine 216
Clean Machine Regularly 216
Bleed Fuel System 216
Bleed Hydraulic System 217
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 217
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 218
Do Not Service Control Valves, Cylinders, Pumps, or Motors 218
Replace Serpentine Belt 218
Precautions for Alternator and Regulator 220
Handling, Checking, and Servicing Batteries Carefully 221
Using Battery Charger 222
Using Booster Batteries—24-Volt System 224
Replacing Batteries 225
Fluid Sampling Test Ports 226
Welding on Machine 226
Keep Electronic Control Unit Connectors Clean 227
Adding 12-Volt Accessories 227
JDLink™ Machine Monitoring System (MMS)—If Equipped 227
Keep ROPS Installed Properly 228
Replacing Fuses 229
Replacing Seat Belt 231
Replacing Bucket Teeth 232
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 233
Replacing Bucket Teeth—TK Series 233
Bucket Remove and Install 234
Track Sag General Information 238
Check Track Shoe Hardware 238
Hardware Torque Specifications 238
Unified Inch Bolt and Screw Torque Values 239
Metric Bolt and Screw Torque Values 240
Miscellaneous—Operational Checkout 241
Operational Checkout 241
Diagnostic Trouble Code Check 241
Operational Checks—Key Switch Off, Engine Off Checks 241
Operational Checks—Key Switch On, Engine Off Checks 244
Operational Checks—Key Switch On, Engine On Checks 255
Miscellaneous—Troubleshooting 282
Troubleshooting Procedure 282
Engine 283
Hydraulic System 288
Electrical System 290
Software Update 292
Miscellaneous—Storage 293
Prepare Machine for Storage 293
Monthly Storage Procedure 294
Preparing Engine for Long-Term Storage 295
Removing Engine From Long-Term Storage 296
Miscellaneous—Machine Numbers 297
Record Product Identification Number (PIN) 297
Record Engine Serial Number 297
Record Travel Motor Serial Numbers 297
Record Swing Motor Serial Number 298
Record Hydraulic Coupler Serial Number—If Equipped 298
Record Hydraulic Pump Serial Number 299
Keep Proof of Ownership 299
Keep Machines Secure 299
Miscellaneous—Specifications 300
Engine Specifications 300
Drain and Refill Capacities 300
Machine Specifications 301
Working Ranges 303
Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 305
Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 306
Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 307
Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 308
Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 309
Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 310
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 43
Section 1-4 49
Section 1-5 53
Section 2-1 61
Section 2-2 80
Section 2-3 109
Section 3-1 143
Section 3-2 163
Section 3-3 171
Section 3-4 175
Section 3-5 179
Section 3-6 181
Section 3-7 182
Section 3-8 189
Section 3-9 195
Section 3-10 204
Section 3-11 205
Section 3-12 207
Section 3-13 210
Section 4-1 216
Section 4-2 241
Section 4-3 282
Section 4-4 293
Section 4-5 297
Section 4-6 300

S.V 04/24