John Deere 200G Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 200G Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 200G Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT429492X19_11
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 200G
Series: G SERIES
Serial:
PIN: 1F9200GX_ _D020101—
For complete service information also see: T429563X19, PC15268

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 200G Excavator Operator’s Manual – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Recognize Safety Information 34
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 35
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Control Pattern 35
Inspect Machine 36
Stay Clear of Moving Parts 36
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 37
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Prepare for Emergencies 41
Clean Debris from Machine 42
Add Cab Guarding for Special Uses 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Heated and Ventilated Operator’s Seat 43
Prevent Unintended Machine Movement 44
Avoid Work Site Hazards 44
Keep Riders Off Machine 45
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 46
Use Special Care When Lifting Objects 46
Use Care When Swinging Machine 47
Operate Boom With Care 47
Avoid Power Lines 47
Inspect and Maintain ROPS 48
Travel Safely 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Service Cooling System Safely 51
Remove Paint Before Welding or Heating 51
Make Welding Repairs Safely 51
Drive Metal Pins Safely 52
Use Proper Lifting Equipment 52
Safety—Safety Signs and Other Instructions 53
Safety Signs and Other Instructions 53
Operation—Operator’s Station 60
Pedals, Levers, and Panels 60
Switch Panel 61
Switch Panel Functions 62
Rear Left Panel 63
Horn 63
Power Boost Button 63
Pilot Shutoff Lever 64
Left Console 64
Travel Alarm and Travel Alarm Cancel Switch 64
Seat Heater Switch—If Equipped 65
Reversing Fan Switch—If Equipped 65
Right Console 65
Right Enable Switch 66
Service ADVISOR™ Remote (SAR) Switch—If Equipped 66
Cab Heater and Air Conditioner 67
Selecting Display Between Celsius and Fahrenheit 68
Operating the AM/FM Radio 69
Fire Extinguisher Mounting Location 70
Alternative Exit Tool 70
Cab Dome Light Switch 71
Opening Upper Front (Alternative Exit) Window 71
Removing and Storing the Lower Front Window 72
Opening Cab Door Window 72
Opening and Closing the Polycarbonate-Type Roof Exit Cover 73
Using the Seat Belt 73
Adjusting the Mechanical Suspension Seat 74
Adjusting Pilot Control Lever Console Height 75
Adjusting Pull-Down Sunshade—If Equipped 75
Operation—Monitor Operation 76
Monitor 76
Monitor Functions 77
Monitor Start-Up 78
Main Menu 79
Main Menu—Alarm List 80
Main Menu—Air Conditioner 85
Main Menu—Radio 87
Main Menu—Work Mode 88
Main Menu—Setting Menu 89
Main Menu—Setting Menu—Date and Time 90
Main Menu—Setting Menu—Attachment Name Input 90
Main Menu—Setting Menu—Auto-Shutdown 91
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 91
Main Menu—Setting Menu—Sub Meter Selection 92
Main Menu—Setting Menu—Rear View Camera Monitor 93
Main Menu—Setting Menu—Display Item Selection 94
Main Menu—Setting Menu—Brightness Adjustment 94
Main Menu—Setting Menu—Language 94
Main Menu—Setting Menu—Unit Selection 95
Main Menu—Setting Menu—Main Menu Sequence Change 95
Main Menu—Information Menu 96
Main Menu—Information Menu—Operation 97
Main Menu—Information Menu—Maintenance 98
Main Menu—Information Menu—Troubleshooting 98
Main Menu—Information Menu—Monitoring 99
Operation—Operating the Machine 100
Before Starting Work 100
Inspect Machine Daily Before Starting 100
Engine Break-In Period 101
Starting Engine 102
Cold Weather Warm-Up 103
Operate Within Machine Limits 104
Operator Ability 104
Travel Pedals and Levers 105
Service ADVISOR™ Remote (SAR) Software Delivery Process 106
Service ADVISOR™ Remote (SAR) Operation 107
Control Lever Pattern Operation 109
Control Lever Pattern Conversion 110
Operating in Water and Mud 111
Driving Up a Steep or Slippery Slope 111
Lifting 112
Lower Boom With Engine Stopped 113
Parking the Machine 114
Loading Machine for Transport 115
Towing-Recovery Procedure 117
Lifting the Machine 118
Maintenance—Machine 119
Required Emission-Related Information 119
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 119
Diesel Fuel 120
Lubricity of Diesel Fuel 121
Handling and Storing Diesel Fuel 121
Biodiesel Fuel 122
Testing Diesel Fuel 123
Supplemental Diesel Fuel Additives 123
Fuel Filters 123
Minimizing the Effect of Cold Weather on Diesel Engines 124
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 125
Diesel Engine Oil — Tier 3 and Stage IIIA 126
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 127
Diesel Engine Oil Service Interval for Operation at High Altitude 128
Oil Filters 128
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 129
Water Quality for Mixing with Coolant Concentrate 130
Operating in Warm Temperature Climates 130
Testing Coolant Freeze Point 131
Disposing of Coolant 131
Alternative and Synthetic Lubricants 132
Lubricant Storage 132
Mixing of Lubricants 132
Hydraulic Oil 133
Swing Gear Case and Travel Gear Case Oils 134
Pump Drive Gear Case Oil 134
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 135
Maintenance—Periodic Maintenance 136
Service Machine at Specified Intervals 136
Check the Hour Meter Regularly 136
Prepare Machine for Maintenance 137
Open Access Doors for Service 138
Open Engine Cover for Service 138
Fuel Tank 138
Hydraulic Breaker Attachment 139
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 139
Service Intervals 140
Required Parts 142
Maintenance—As Required 143
Remove and Clean Fuel Tank Inlet Screen 143
Check Windshield Washer Fluid Level 143
Check and Clean Air Cleaner Dust Unloader Valve 144
Check and Adjust Track Sag 144
Clean Rear Camera Lens—If Equipped 145
Clean and Tighten Battery Terminals 146
Maintenance—Every 10 Hours or Daily 147
Check Engine Oil Level 147
Check Engine Coolant Level 148
Check Hydraulic Tank Oil Level 149
Maintenance—Every 50 Hours or Weekly 150
Drain Water and Sediment from Fuel Tank Sump 150
Drain Primary Fuel Filter and Water Separator 150
Drain Final Fuel Filter 151
Drain Auxiliary Fuel Filter and Water Separator 151
Lubricate Working Tool Pivots 152
Maintenance—Every 100 Hours 153
Inspect and Re-Torque Track Hardware 153
Maintenance—Initial Service—250 Hours 154
Drain and Refill Engine Oil and Replace Filter 154
Maintenance—Every 250 Hours 155
Check Swing Gear Case Oil Level 155
Drain Water and Sediment from Hydraulic Tank 156
Check Pump Drive Gear Case Oil Level 157
Check and Adjust Air Conditioner Belt 157
Check Hybrid Battery Electrolyte Level—If Equipped 158
Check Travel Gear Case Oil Level 160
Lubricate Front End Pin Joints 161
Take Engine Oil Sample 161
Maintenance—Every 500 Hours 162
Lubricate Swing Bearing 162
Lubricate Swing Bearing Gear 162
Replace Primary Fuel Filter and Water Separator 163
Replace Final Fuel Filter 164
Replace Auxiliary Fuel Filter and Water Separator 165
Check Air Intake Hoses 165
Drain and Refill Engine Oil and Replace Filter 166
Clean Cab Fresh Air and Cab Recirculating Air Filters 167
Take Fluid Samples 167
Maintenance—Every 1000 Hours 168
Drain and Refill Swing Gear Case Oil 168
Replace Hydraulic Tank Oil Filter 169
Replace Pilot Oil Filter 170
Drain and Refill Pump Drive Gear Case Oil 171
Remove and Clean Engine Crankcase Ventilation Tube 171
Inspect Serpentine Belt 172
Replace Air Cleaner Elements 173
Replace Air Cleaner Dust Unloader Valve 174
Check Coolant Condition 174
Maintenance—Every 2000 Hours 175
Check and Adjust Engine Valve Lash 175
Drain and Refill Travel Gear Case Oil 175
Maintenance—Every 5000 Hours 176
Drain and Refill Hydraulic Tank Oil 176
Replace Hydraulic Tank Vent Cap Filter 178
Maintenance—Every 6000 Hours 179
Drain Cooling System 179
Cooling System Fill and Deaeration Procedure 180
Miscellaneous—Machine 181
Clean Machine Regularly 181
Inspect Seat Belt 181
Replacing Seat Belt 182
Bleed Fuel System 182
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 183
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 183
Do Not Service Control Valves, Cylinders, Pumps, or Motors 184
Precautions for Alternator and Regulator 184
Handling, Checking, and Servicing Batteries Carefully 185
Using Battery Charger 186
Using Booster Batteries—24-Volt System 187
Replacing Batteries 187
Fluid Sampling Test Ports 188
Welding on Machine 188
Keep Electronic Control Unit Connectors Clean 189
Adding 12-Volt Accessories 189
JDLink™ Machine Monitoring System (MMS)—If Equipped 189
Replacing Fuses 190
Keep ROPS Installed Properly 192
Replacing Bucket Teeth 193
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 194
Replacing Bucket Teeth—TK Series 194
Bucket Remove and Install 195
Track Sag General Information 199
Check Track Shoe Hardware 199
Hardware Torque Specifications 199
Unified Inch Bolt and Screw Torque Values 200
Metric Bolt and Screw Torque Values 201
Miscellaneous—Operational Checkout 202
Operational Checkout 202
Diagnostic Trouble Code Check 202
Operational Checks—Key Switch Off, Engine Off Checks 202
Operational Checks—Key Switch On, Engine Off Checks 205
Operational Checks—Key Switch On, Engine On Checks 214
Miscellaneous—Troubleshooting 246
Troubleshooting Procedure 246
Engine 247
Hydraulic System 252
Electrical System 254
Software Update 256
Miscellaneous—Storage 257
Prepare Machine for Storage 257
Monthly Storage Procedure 258
Miscellaneous—Machine Numbers 259
Record Product Identification Number (PIN) 259
Record Engine Serial Number 259
Record Travel Motor Serial Numbers 259
Record Swing Motor Serial Number 260
Record Hydraulic Pump Serial Number 260
Keep Proof of Ownership 260
Keep Machines Secure 261
Miscellaneous—Specifications 262
200G Engine Specifications 262
200G Drain and Refill Capacities 262
200G Machine Specifications 263
200G Working Ranges 265
200G Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: Less Bucket; Shoe: 600 mm (24 in) 267
200G Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: Less Bucket; Shoe: 700 mm (28 in) 268
200G Lift Capacity—Arm: 2 71 m (8 ft 10 in); Bucket: Less Bucket; Shoe: 800 mm (32 in) 269
200G Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: Less Bucket; Shoe: 600 mm (24 in) 270
200G Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: Less Bucket; Shoe: 700 mm (28 in) 271
200G Lift Capacity—Arm: 3 21 m (10 ft 6 in); Bucket: Less Bucket; Shoe: 800 mm (32 in) 272
Machine Design Life 273
Eurasian Economic Union 273
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 43
Section 1-4 50
Section 1-5 53
Section 2-1 60
Section 2-2 76
Section 2-3 100
Section 3-1 119
Section 3-2 136
Section 3-3 143
Section 3-4 147
Section 3-5 150
Section 3-6 153
Section 3-7 154
Section 3-8 155
Section 3-9 162
Section 3-10 168
Section 3-11 175
Section 3-12 176
Section 3-13 179
Section 4-1 181
Section 4-2 202
Section 4-3 246
Section 4-4 257
Section 4-5 259
Section 4-6 262

S.V 04/24