John Deere 200LC 330LC & 370 Excavator Logger Operator’s Manual PDF

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John Deere 200LC 330LC & 370 Excavator Logger Operator’s Manual – PDF DOWNLOAD

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John Deere 200LC 330LC & 370 Excavator Logger Operator’s Manual – PDF DOWNLOAD

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John Deere 200LC 330LC & 370 Excavator Logger Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety 11
John Deere Excavator Logger Safety Features 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From: Loading Machine On a Trailer, Fastening Machine to Trailer, Unloading Machine From Trailer Always Use Caution When Loading and Unloading Machines On a Trailer Always 13
Avoid Injury From Backover Accidents Before Moving Machine, be Sure All Persons are Clear of Area Always be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 14
Avoid Injury From Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result if You Attempt to Mo 15
Inspect Machine 15
Use Handholds and Steps 16
Use Seat Belt 16
Maintain Seat Belt 17
Move and Operate Machine Safely 17
Operate Only From Operator’s Seat 18
Secondary Exits 18
Operate Machine Safely 19
(Road Builder) Dig with Caution 19
Operate with Caution 20
Avoid Tipping 20
Avoid Power Lines 20
Drive Machine Safely 21
Beware of Exhaust Fumes 21
Park Machine Safely 21
Keep Riders Off Machine 22
Operate Attachment Safely 22
Keep the Operator Protective Structure (OPS) in Place 23
Handle Fluids Safely—Avoid Fires 23
Prepare for Emergencies 24
Handle Starting Fluid Safely 24
Clean Trash from Machine 24
Protect Against Flying Debris 25
Wear Protective Clothing 25
Protect Against Noise 25
Handle Chemical Products Safely 26
Warn Others of Service Work 26
Stay Clear of Moving Parts 27
Support Machine Properly 27
Service Cooling System Safely 27
Practice Safe Maintenance 28
Remove Paint Before Welding or Heating 29
Avoid Heating Near Pressurized Fluid Lines 29
Avoid High Pressure Fluids 30
Prevent Battery Explosions 30
Clean the Machine Regularly 31
Store Attachments Safely 31
Dispose of Waste Properly 32
Safety Signs 33
Safety Signs 33
Operator’s Station 43
Pedals, Levers, and Panels 43
Control Lever Switches 44
Live Heel Grapple 44
Butt N Top Grapple 44
Road Builder 45
Left Console Panel 46
Right Console Panel 47
Right Front Panel 47
Monitor Panel 48
Engine Coolant Temperature Gauge 48
Warm Up Indicator 48
Fuel Gauge 49
HP (High Power) Mode Indicator 49
E (Economy) Mode Indicator 49
Auto Idle Indicator 49
Hydraulic Oil Filter Restriction Indicator 50
Hydraulic Oil Level Indicator 51
Fuel Level Indicator 52
Air Filter Restriction Indicator 52
Engine Coolant Temperature Indicator 52
Charge Air Temperature Indicator 53
Engine Oil Pressure Indicator 53
Alternator Voltage Indicator 53
Engine Oil Level Indicator 54
Coolant Level Indicator 54
Switch Panel 54
Buzzer and Buzzer Stop Switch 55
Wiper Switch 55
Washer Switch 56
Operating Lights Switch 56
Cab Lights 57
Key Switch 57
Engine RPM Dial 57
Power Boost Switch 58
Horn 58
Hour Meter 59
Rear Entry Cab Heater and Air Conditioner 59
Side Entry Cab Heater and Air Conditioner 60
Side Entry Cab Heater and Air Conditioner Control Panel Switches 61
Cab Heater Operation 62
Air Conditioner Operation 62
Defroster Operation 63
Defroster Fan—If Equipped 63
Rear Entry Cab AM/FM Radio and Cassette 63
Side Entry Cab AM/FM Radio 64
Operating the AM/FM Radio 64
Setting the Clock 65
Rear Entry Cab Door Handles 65
Side Entry Cab Door Handles 66
Opening Window 67
Secondary Exit 68
Adjusting the Seat 69
Adjusting the Armrest 69
Seat Belt 70
Fire Extinguisher 71
Operator’s Manual Compartment 72
Break In 73
Engine Break In Oil 73
Every 4 Hours 73
Every 10 Hours or Daily 74
After the First 50 Hours 74
After the First 100 Hours 75
Pre Start Inspection 76
Inspect Machine Daily Before Starting 76
Operating the Engine 77
Check Instruments Before Starting 77
Level Check 77
Starting the Engine 78
Using Booster Batteries—24 Volt System 79
Check Instruments After Starting 80
Warming the Machine 80
Cold Weather Warm Up—Live Heel Grapple Machines 81
Stopping the Engine 82
Driving the Machine 83
Steering the Machine Using Pedals 83
Steering the Machine Using Levers 85
Removing Propel Levers 86
Propel Speed Switch 87
Travel Alarm and Travel Alarm Cancel Switch 87
Parking the Machine 88
Parking Machine During Freezing Weather 89
Lock All Compartments 89
Operating the Machine 90
Control Levers 90
Live Heel Grapple 90
Butt N Top Grapple 92
Road Builder 94
Control Lever Pattern Conversion 95
Pilot Control Shut Off Lever 97
Auto Idle Switch 98
Workmode Selection Switch 99
Power Boost Switch 100
E (Economy) Mode 100
H/P (High Power) Mode 101
Standard Mode 101
Operating Tips 101
Driving Machine 102
Driving on Slopes 102
Driving Down a Slope 103
Driving Up a Slope 103
Driving Up a Steep or Slippery Slope 104
Boom on Uphill End of Machine 104
Boom on Downhill End of Machine 104
Moving Road Builder Off an Embankment 105
Leveling Machine 106
Road Builder 106
Using Bucket 106
Planning Spoil Piles 108
Trenching 108
Backfilling 109
Operating in Water and Mud 110
Clean Track Frame Area 110
Lifting 111
Lower Boom With Engine Stopped 113
Transporting 115
200LC Log Loader Live Heel Grapple 115
2921 mm Track Width, Side Entry Cab 115
330LC Log Loader Live Heel Grapple 117
3100 mm Track Width, Rear Entry Cab 117
2921 mm Track Width, Rear Entry Cab 119
2921 mm Track Width, Side Entry Cab 121
330LC Road Builder 123
2921 mm Track Width, Side Entry Cab 123
Loading Machine on a Trailer 125
Cab and Riser Tilting Procedure 126
Fasten Machine to Trailer 127
Towing Machine 127
Lifting the Machine 128
Fuels and Lubricants 129
Diesel Fuel 129
Lubricity Of Diesel Fuels 129
Low Sulfur Diesel Fuel Conditioner 130
Diesel Fuel Storage 130
Fuel Tank 131
Do Not Use Galvanized Containers 131
Diesel Engine and Pump Gearbox Oils 132
Hydraulic Oil 133
Swing Gearbox And Propel Gearbox Oils 134
Track Roller, Front Idler, and Carrier Roller Oil 134
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 135
Oil Filters 135
Lubricant Storage 136
Alternative and Synthetic Lubricants 136
Mixing of Lubricants 137
Periodic Maintenance 138
Service Your Machine at Specified Intervals 138
Check the Hour Meter Regularly 138
Use Correct Fuels and Lubricants 139
Prepare Machine for Maintenance 139
Open Access Doors for Service 140
Open Hood for Service 142
Maintenance and Repair Record Keeping System 142
OILSCAN PLUS® COOLSCAN PLUS® and 3 Way Coolant Test Kit 143
Maintenance and Repair Record Keeping System 144
200LC Logger 144
330LC and 370 Logger 147
Maintenance—As Required 150
Clean Fuel Tank Inlet Screen 150
Drain Fuel Tank Sump 151
Clean Radiator Air Inlet Screens 151
Drain Water Separator 152
Clean Air Cleaner Dust Unloader Valve 152
Check Track Sag 153
Adjusting Track Sag 154
Check Windshield Washer Fluid Level 155
Maintenance—Every 10 Hours or Daily 156
Check Engine Oil Level 156
Check Recovery Tank Coolant Level 157
Check Hydraulic Oil Level 158
Grease Working Tools/Attachments—As Equipped 161
Maintenance—Every 50 Hours 162
Grease Front Joint Pins 162
Road Builder 164
Grease Bucket Pivots 164
Maintenance—Every 250 Hours 165
Check Swing Gearbox Oil Level 165
Drain Hydraulic Tank Sump 165
Check Pump Drive Gearbox Oil Level 166
Change Engine Oil and Replace Filter 167
Check Surge Tank Coolant Level 169
Check Battery Electrolyte Level and Terminals 170
Check Propel Gearbox Oil Level 172
Clean Dusty Primary Element 173
Inspect Element 174
Maintenance—Every 500 Hours 175
Grease Swing Bearing 175
Grease Swing Bearing Gear 176
Final Fuel Filter 177
330LC/370 Excavator Logger 177
300LC/370 Excavator Logger 178
Replace Primary Fuel Filter (Water Separator) 179
Check Air Intake Hoses 180
Replace Hydraulic Oil Filter 181
Check Coolant In Radiator 183
Maintenance—Every 1000 Hours 185
Change Swing Gearbox Oil 185
Change Pilot Control Oil Filter 185
Pump Drive Gearbox Oil 187
330LC and 370 Loggers 187
200LC Loggers 188
Change Air Cleaner Elements 188
Inspect Fan Belt 190
Replace Air Cleaner Dust Valve 191
Maintenance—Every 2000 Hours 192
Change Propel Gearbox Oil 192
Change Hydraulic Oil 193
Clean the Engine Crankcase Ventilation Tube 196
Check and Adjust Engine Valve Lash (Clearance) 197
Firing Order 6—Cylinder Engine: 199
Check Engine Speeds 200
Engine Speed Control Cable Adjustment 201
Engine Control Motor and Sensor Adjustment 202
Engine Speed Learning 203
Rear Entry Cab Excavator Logger 203
Side Entry Cab Excavator Logger 204
Maintenance 205
Drain Cooling System 205
Diesel Engine Coolant 207
Cooling System Fill and Deaeration Procedure 208
Do Not Service Injection Nozzles 209
Do Not Adjust Injection Pump 209
Bleeding the Fuel System 210
330LC/370 Excavator Loggers 210
200LC Excavator Loggers 210
Precautions for Alternator and Regulator 211
Service Batteries Carefully 212
Checking Electrolyte Specific Gravity 214
Using Battery Charger 215
Replacing Batteries 216
Removing Batteries 216
Welding on Machine 217
Adding 12 Volt Accessories 218
Replace Fuses 219
Rear Entry Cab 219
Side Entry Cab With Riser 223
Fuse (Blade Type) Color Codes 226
Checking Travel Alarm System 226
Do Not Service Control Valves, Cylinders, Pumps or Motors 227
Track Sag General Information 227
Hardware Torque Specifications 228
Check Track Shoe Torque 228
Unified Inch Bolt and Cap Screw Torque Values 229
Metric Bolt and Cap Screw Torque Values 230
Additional Metric Cap Screw Torque Values 231
Check Oil Lines and Fittings 233
Service Recommendations for O Ring Boss Fittings 234
Service Recommendations for Flat Face O Ring Seal Fittings 236
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 237
Service Recommendations For Flared Connections—Straight or Tapered Threads 238
Service Recommendations For Inch Series Four Bolt Flange Fittings 239
Service Recommendations for Metric Series Four Bolt Flange Fitting 240
Operational Checkout 241
Operational Checkout 241
Operator Station Checks—Key Switch On, Engine Off 241
Operator Station Checks—Engine On 243
Hydraulic System Checks 247
Undercarriage Checks 254
Accessories Checks 256
Air Conditioning Checks 258
Seat, Doors, Windows, Latches, and Locks Checks 260
Coolant Checks 265
Troubleshooting 269
Using Troubleshooting Charts 269
Engine 270
Electrical System 277
Hydraulic System 283
Storage 288
Prepare Machine for Storage 288
Monthly Storage Procedure 290
Machine Numbers 293
Record Product Identification Number (PIN) 293
Record Component Label Identification Number 293
Record Engine Serial Number 293
Record Propel Motor Serial Numbers 293
Record Swing Motor Serial Number 294
Record Hydraulic Pump Serial Numbers 294
Specifications 295
200LC Log Loader Live Heel Grapple 295
Specifications 295
330LC Log Loader Live Heel Grapple 297
Specifications 297
Specifications 299
Specifications 302
330LC Logger Road Builder 304
Specifications 304
200LC Log Loader Live Heel Grapple 306
Working Ranges 306
330LC Log Loader Live Heel Grapple 307
Working Ranges 307
Engine Specifications 308
200LC 308
Drain and Refill Capacities 308
200LC 308
Engine Specifications 309
330LC and 370 309
330LC and 370 309
Drain and Refill Capacities 309
Lift Capacity—200LC Logger Live Heel Grapple 310
9 Ft 7 in Track Gauge and 48 in Riser 310
Lift Capacity—330LC Logger Live Heel Grapple 311
9 Ft 7 in Track Gauge and 48 in Riser 311
9 Ft 7 in Track Gauge and 48 in Riser 312
10 Ft 2 in Track Gauge and 72 in Riser 313
Lift Capacity—330LC Logger Butt N Top Grapple 314
10 Ft 2 in Track Gauge and 72 in Riser 314
330LC Logger Road Builder—Lift Capacity 315
8 Ft 6 in Track Gauge and 2 3 Cubic Yard Bucket 315
Lift Capacity—370 Logger Live Heel Grapple 316
9 Ft 7 in Track Gauge and 48 in Riser 316
10 Ft 2 in Track Gauge and 72 in Riser 317
Lift Capacity—370 Logger Butt N Top Grapple 318
10 Ft 2 in Track Gauge and 72 in Riser 318
Lift Capacity—370 Logger Road Builder 319
8 Ft 6 in Track Gauge and 2 3 Cubic Yard Bucket 319
Crime Prevention Tips 320
Help Prevent Crime 320
Record Identification Numbers 320
Keep Proof of Ownership 320
Park Indoors Out of Sight 320
When Parking Outdoors 321
Reduce Vandalism 321
Report Thefts Immediately 322
Checklists 331
Maintenance and Repair Record Keeping System 331
200LC Logger 331
330LC and 370 Logger 334
John Deere Service Literature Available 337
Technical Information 337
John Deere Service Keeps You On The Job 339
John Deere is at Your Service When You Need It 339

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