John Deere 210 G Tractor Loader Operator’s Manual OMT475827X019 PDF

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John Deere 210 G Tractor Loader Operator’s Manual OMT475827X019 – PDF DOWNLOAD

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John Deere 210 G Tractor Loader Operator’s Manual OMT475827X019 – PDF DOWNLOAD

• P/N: OMT475827X019_43
• Language: English
• Division: Construction
• Product Lines: Tractor Loader
• Publication Type: Operator’s Manuals
• Associated Models: 210 G
• Serial Range: 1T0210GA_GX02263—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 210 G Tractor Loader Operator’s Manual OMT475827X019 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety and Operator Convenience Features—Box Blade 24
Safety—General Precautions 25
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 25
Recognize Safety Information 26
Follow Safety Instructions 27
Operate Only If Qualified 27
Wear Protective Equipment 27
Protect Against Noise 28
Avoid Unauthorized Machine Modifications 28
Inspect Machine 28
Stay Clear of Moving Parts 28
Avoid High-Pressure Oils and Fluids 29
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 30
High Debris Applications 30
Prevent Fires, Clean Debris From Machine 31
In Case of Machine Fire 31
Prevent Battery Explosions 32
Handle Chemical Products Safely 32
Handle Starting Fluid Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 33
Prepare for Emergencies 33
Clean Debris from Machine 34
Control Pattern 34
Safety—Operating Precautions 35
Use Steps and Handholds Correctly 35
Start Only From Operator’s Seat 35
Use and Maintain Seat Belt 35
Prevent Unintended Machine Movement 36
Avoid Work Site Hazards 36
Keep Riders Off Machine 37
Avoid Machine Tipover and Machine Damage 37
Avoid Power Lines 38
Avoid Backover Accidents 38
Operating on Slopes 38
Operating or Traveling On Public Roads 39
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Use Special Care When Operating Loader 41
Safety—Maintenance Precautions 42
Park and Prepare for Service Safely 42
Service Cooling System Safely 42
Service Machines Safely 43
Service Accumulator Systems Safely 43
Remove Paint Before Welding or Heating 43
Make Welding Repairs Safely 44
Drive Metal Pins Safely 44
Service Tires Safely 45
Use Proper Lifting Equipment 45
Practice Safe Maintenance 46
Safety—Safety Signs and Other Instructions 47
Safety Signs and Other Instructions 47
Operation—Operator’s Station 55
Engagement and Monitor Unit (EMU) Functions 55
Using the Seat Belt 58
Fire Extinguisher Mounting Location 58
Security System 59
Front Console Functions 60
Right Console Functions 62
Dome Light Operation—Cab Machines 62
Control Illumination Light Operation—Cab Machines 62
Steering Console Controls 63
Engine Speed Control Knob 64
Defroster, Heater, and Air Conditioner Controls—If Equipped 64
Radio—If Equipped 64
Seat Controls 65
Steering Wheel Tilt Lever—If Equipped 66
Accessory Power Outlets 66
Vandal Protection—Canopy Machines 67
Opening Windows—Cab Machines 67
Windshield Wiper and Washer Operation—Cab Machines 68
Loader Controls 69
Operation—Operating the Machine 70
Before Starting Work 70
Inspect Machine Daily Before Starting 70
Battery Disconnect—If Equipped 70
Check Instruments Before Starting 71
Engine Break-In Period 72
Starting the Engine 72
Cold Start Aid—Engine Block Heater—If Equipped 74
Cold Start Aid—Glow Plugs 74
Engine Warm-Up 74
Cold Weather Engine Warm-Up 75
Operator Ability 75
Driving the Machine 76
Ride Control Operation—If Equipped 77
Service ADVISOR™ Remote (SAR) Software Delivery Process 78
Mechanical Front Wheel Drive (MFWD) Operation 79
3-Point Hitch Operation 81
Loader Operation 82
Loader Clutch Disconnect Operation 82
Loader Auxiliary Hydraulic Operation—If Equipped 83
Differential Lock Operation 84
Loader Coupler Operation—If Equipped 85
Onboard Grade Indicator—If Equipped 85
Operating Grade Control System—If Equipped 85
Operating in Water and Mud 86
Lifting Objects 86
Parking Machine 87
Loading Machine for Transport 87
Towing—Recovery Procedure 89
Lifting Machine 90
Initial Inspection 90
Matching Machine to Box Blade 90
Machine Hydraulic System 91
Attaching Box Blade to Machine 91
Detaching Box Blade From Machine 92
Box Blade Operation 93
Scarifier Bar Travel Position 94
Shank Depth Adjustment 94
Operation—Monitor Operation 95
Engagement and Monitor Unit (EMU) 95
Main Menu 96
Operation—Job Timer 96
Operation—Software Update 97
Operation—Software Version 97
Diagnostics—Codes 98
Setup—Monitor 98
Setup—Security 99
Setup—Hydraulics 100
Setup—Transmission 100
Setup—Grade Indicator 101
Maintenance—Machine 102
Required Emission-Related Information 102
Diesel Fuel 102
Lubricity of Diesel Fuel 103
Handling and Storing Diesel Fuel 103
Biodiesel Fuel 104
Testing Diesel Fuel 105
Supplemental Diesel Fuel Additives 105
Fuel Filters 105
Minimizing the Effect of Cold Weather on Diesel Engines 106
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 107
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 108
Diesel Engine Oil Service Interval for Operation at High Altitude 108
Oil Filters 109
Alternative and Synthetic Lubricants 109
Hydraulic Oil 110
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 111
Grease 111
Lubricant Storage 112
Mixing of Lubricants 112
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 113
Water Quality for Mixing with Coolant Concentrate 114
Operating in Warm Temperature Climates 114
Testing Coolant Freeze Point 115
Disposing of Coolant 115
Maintenance—Periodic Maintenance 116
Service Machine at Specified Intervals 116
Check Hour Meter Regularly 117
Prepare Machine for Maintenance 117
Fuel Tank 117
Loader Boom Service Lock 118
Opening and Closing Engine Hood 119
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 119
Service Intervals 120
Required Parts 122
Maintenance Legend 124
Maintenance—As Required 126
Inspect Tires and Check Pressure 126
Tire Pressures 127
Check Wheel Fasteners 127
Replace Cab Fresh Air and Recirculation Filters—If Equipped 128
Drain Water and Sediment From Fuel Filters 129
Replace Primary and Secondary Engine Air Filter Elements 130
Check Air Conditioning System Refrigerant Charge—If Equipped 131
Check Air Conditioning System Oil Charge—If Equipped 131
Inspect and Clean Cooling System 132
Lubricate Non-Powered Front Wheel Bearings—If Equipped 133
Check Windshield Washer Fluid Level—If Equipped 133
Clean and Tighten Battery Terminals 134
Maintenance—Every 10 Hours or Daily 135
Check Engine Coolant Level 135
Check Hydraulic System Oil Level 136
Check Engine Oil Level 137
Lubricate Loader Pivots 138
Lubricate 3-Point Hitch Pivots 139
Lubricate Front Axle Pivot Pin 139
Lubricate Ripper Pivots 140
Lubricate Mechanical Front Wheel Drive (MFWD) Axle and Universal Joints—If Equipped 140
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped 141
Lubricate Multipurpose Bucket Pivots—If Equipped 141
Lubricate Loader Quick Coupler—If Equipped 141
Maintenance—Every 250 Hours 142
Take Engine Oil Sample 142
Check MFWD Axle Planetary Housing Oil Level—If Equipped 142
Check MFWD Axle Oil Housing Level—If Equipped 142
Check Rear Axle Oil Level 143
Check Transmission Oil Level 143
Lubricate MFWD Drive Shaft Spline—If Equipped 144
Drain and Refill Engine Oil and Replace Filter 145
Maintenance—Every 500 Hours 146
Take Fluid Samples 146
Check Air Intake Hose 146
Drain Water and Sediment From Fuel Tank 146
Replace Fuel Filters 147
Drain and Refill Engine Oil and Replace Filter 148
Maintenance—Every 1000 Hours 149
Check Coolant Condition 149
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped 150
Drain and Refill Transmission Oil and Replace Filter 152
Replace Hydraulic Oil Filter 153
Replace Hydraulic Tank Breather 153
Inspect Accessory Drive Belt 154
Maintenance—Every 1500 Hours 155
Check and Adjust Engine Valve Lash 155
Maintenance—Every 2000 Hours 156
Drain and Refill MFWD Axle Planetary Housing Oil—If Equipped 156
Drain and Refill MFWD Axle Housing Oil—If Equipped 156
Drain and Refill Rear Axle and Planetary Housing Oil 157
Inspect and Clean Hydraulic Tank Fill Screen 157
Drain and Refill Hydraulic Tank Oil 158
Maintenance—Every 6000 Hours 159
Draining the Cooling System 159
Filling the Cooling System 160
Maintenance—Box Blade—If Equipped 161
Recommended Daily Inspection 161
Service—Every 10 Hours 161
Service—Every 250 Hours 161
Miscellaneous—Machine 162
Clean Machine Regularly 162
Inspect Seat Belt 163
Replacing Seat Belt 164
Changing Loader Buckets 165
Checking Coolant Hoses and Radiator 166
Hydraulic Circuit Pressure Release 167
Checking Ride Control Accumulator—If Equipped 168
Checking Starting System 169
Discharge Ride Control System Hydraulic Pressure—If Equipped 170
Hitch Weight—If Equipped 171
Inspect Loader Boom Service Lock 171
Toe-In Check and Adjust 172
Steering Angle Check and Adjust 173
Adding Front Counterweights 174
Fuel System Bleed Procedure 174
Service Brake Bleed Procedure 175
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 179
Do Not Service Control Valves, Cylinders, Pumps, or Motors 179
Precautions for Alternator and Regulator 180
Handling, Checking, and Servicing Batteries Carefully 181
Using Battery Charger 182
Using Booster Batteries—12-Volt System 184
Removing Batteries 184
Replacing Batteries 185
Replacing Fuses 186
Welding On Machine 190
Keep Electronic Control Unit Connectors Clean 191
Check Park Brake 191
External Service Brake Inspection 192
Using Single Position Drawbar 193
Keep ROPS Installed Properly 193
JDLink™ Machine Monitoring System (MMS)—If Equipped 193
Remove and Install Halogen Bulbs 194
Hardware Torque Specifications 194
Unified Inch Bolt and Screw Torque Values 195
Metric Bolt and Screw Torque Values 196
Miscellaneous—Operational Checkout 197
Operational Checkout Procedure 197
Diagnostic Trouble Code Check 197
Key Switch Off, Engine Off Checks 197
Key Switch On, Engine Off Checks 199
Key Switch On, Engine On Checks 203
Miscellaneous—Troubleshooting 216
Troubleshooting Procedure 216
Engine 217
Electrical System 222
Hydraulic System 227
Steering System 229
Power Train 230
MFWD 231
Rear Axle 232
Air Conditioning—If Equipped 234
Software Update 235
Miscellaneous—Storage 236
Prepare Machine for Storage 236
Monthly Storage Procedure 237
Prepare Attachment for Storage 237
Remove Attachment From Storage 238
Miscellaneous—Machine Numbers 239
Record Product Identification Number (PIN) 239
Record Engine Serial Number 239
Record Transmission Serial Number 239
Record Rear Axle Housing Serial Number 240
Record Mechanical Front Wheel Drive (MFWD) Axle Housing Serial Number 240
Record Product Identification Number (PIN)—Box Blade 240
Product Identification Number (PIN) Plate Location—Box Blade 241
Keep Proof of Ownership 241
Keep Machines Secure 241
Miscellaneous—Specifications 242
Engine Specifications 242
Travel Speeds 242
Drain and Refill Capacities 243
Machine Dimensions 244
Machine Weights 246
Buckets 246
Box Blade Specifications 247
Machine Design Life 248
Eurasian Economic Union 248
Page Number 19
Section 1-1 23
Section 1-2 25
Section 1-3 35
Section 1-4 42
Section 1-5 47
Section 2-1 55
Section 2-2 70
Section 2-3 95
Section 3-1 102
Section 3-2 116
Section 3-3 126
Section 3-4 135
Section 3-5 142
Section 3-6 146
Section 3-7 149
Section 3-8 155
Section 3-9 156
Section 3-10 159
Section 3-11 161
Section 4-1 162
Section 4-2 197
Section 4-3 216
Section 4-4 236
Section 4-5 239
Section 4-6 242

S.V 04/24