John Deere 210G & 210GLC Excavator Manual OMT364030X19 – PDF DOWNLOAD

Description

John Deere 210G & 210GLC Excavator Manual OMT364030X19 – PDF DOWNLOAD

• P/N: OMT364030X19_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 210G, 210GLC
• Series: G SERIES
• Serial: PIN: 1FF210GX__F521988

TABLE OF CONTENTS:

John Deere 210G & 210GLC Excavator Manual OMT364030X19 – PDF DOWNLOAD

210G and 210GLC Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Required Emission-Related Information 17
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Recognize Safety Information 30
Follow Safety Instructions 30
Operate Only If Qualified 30
Wear Protective Equipment 31
Protect Against Noise 31
Avoid Unauthorized Machine Modifications 31
Control Pattern 31
Control Pattern Selector—If Equipped 31
Add Cab Guarding for Special Uses 32
Inspect Machine 32
Stay Clear of Moving Parts 32
Avoid High-Pressure Fluids 32
Avoid High-Pressure Oils 33
Work In Ventilated Area 33
Avoid Static Electricity Risk When Refueling 34
High Debris Applications 34
Prevent Fires, Clean Debris From Machine 35
In Case of Machine Fire 35
Prevent Battery Explosions 36
Handle Chemical Products Safely 36
Handle Starting Fluid Safely 36
Decommissioning — Proper Recycling and Disposal of Fluids and Components 37
Exhaust Filter Ash Handling and Disposal 37
Prepare for Emergencies 38
Clean Debris from Machine 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Heated and Ventilated Operator’s Seat 40
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 41
Keep Riders Off Machine 41
Avoid Backover Accidents 42
Inspect and Maintain ROPS 42
Avoid Machine Tip Over and Machine Damage 43
Use Special Care When Lifting Objects 43
Use Care When Swinging Machine 44
Operate Boom With Care 44
Avoid Power Lines 44
Travel Safely 45
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Safety—Maintenance Precautions 46
Park and Prepare for Service Safely 46
Service Machines Safely 46
Service Cooling System Safely 47
Remove Paint Before Welding or Heating 47
Make Welding Repairs Safely 47
Drive Metal Pins Safely 48
Use Proper Lifting Equipment 48
Clean Exhaust Filter Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Safety Signs Installed on Hydraulic Coupler—If Equipped 57
Operation—Operator’s Station 58
Pedals, Levers, and Panels 58
Switch Panel 59
Switch Panel Functions 60
Rear Left Panel 61
Horn 61
Power Boost Button 62
Pilot Shutoff Lever 62
Left Console 63
Travel Alarm and Travel Alarm Cancel Switch 63
Seat Heater Switch—If Equipped 63
Seat Heating and Cooling Switch—If Equipped 64
Reversing Fan Switch—If Equipped 64
Rear Light Switch—If Equipped 64
Right Console 65
Exhaust Filter Parked Cleaning Switch 66
Right Enable Switch—If Equipped 66
Service ADVISOR™ Remote (SAR) Switch 67
Auxiliary Function Enable Switch—If Equipped 67
USB Charge Port—If Equipped 68
Cab Heater and Air Conditioner 69
Selecting Display Between Celsius and Fahrenheit 70
Operating the AM/FM Radio 71
Fire Extinguisher Mounting Location 72
Alternative Exit Tool 72
Cab Dome Light Switch 73
Opening Upper Front (Alternative Exit) Window 73
Removing and Storing the Lower Front Window 74
Opening Cab Door Window 74
Opening and Closing the Polycarbonate-Type Roof Exit Cover 75
Adjusting the Mechanical Suspension Seat 75
Adjusting the Air Suspension Seat—If Equipped 76
Adjusting the Premium Air Suspension Seat—If Equipped 77
Adjusting Pilot Control Lever Console Height 79
Operation—Monitor Operation 80
Monitor 80
Monitor Functions 81
Aftertreatment Indicators Overview 83
Monitor Start-Up 84
Main Menu 85
Main Menu—Alarm List 86
Main Menu—Air Conditioner 92
Main Menu—Radio 94
Main Menu—Work Mode 95
Main Menu—Setting Menu 96
Main Menu—Setting Menu—Date and Time 97
Main Menu—Setting Menu—Attachment Name Input 97
Main Menu—Setting Menu—Auto-Shutdown 98
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 99
Main Menu—Setting Menu—Sub Meter Selection 100
Main Menu—Setting Menu—Rear View Camera Monitor 101
Main Menu—Setting Menu—Display Item Selection 102
Main Menu—Setting Menu—Brightness Adjustment 102
Main Menu—Setting Menu—Language 102
Main Menu—Setting Menu—Unit Selection 103
Main Menu—Setting Menu—Emergency Override 103
Main Menu—Setting Menu—Main Menu Sequence Change 104
Main Menu—Information Menu 104
Main Menu—Information Menu—Operation 105
Main Menu—Information Menu—Maintenance 106
Main Menu—Information Menu—Troubleshooting 106
Main Menu—Information Menu—Monitoring 107
Operation—Operating the Machine 108
Before Starting Work 108
Inspect Machine Daily Before Starting 108
Battery Disconnect Switch 109
Engine Break-In Period 109
Starting Engine 110
Cold Weather Start Aid 111
Cold Weather Warm-Up 112
Operate Within Machine Limits 113
Digging and Grading Operation 113
Operator Ability 114
Travel Pedals and Levers 115
Auxiliary Function Lever (AFL) 116
Exhaust Filter 117
Exhaust Filter Parked Cleaning 119
Selective Catalytic Reduction (SCR) System Overview 122
US EPA Qualified Emergency Use — SCR Derate Override Option 123
EU Qualified Emergency Use — SCR Derate Override Option 124
Service ADVISOR™ Remote (SAR) Software Delivery Process 125
Service ADVISOR™ Remote (SAR) Operation 126
Locking the Hydraulic Coupler to the Attachment—If Equipped 127
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 129
Control Lever Pattern Operation 130
Mechanical Control Lever Pattern Selector—If Equipped 131
Control Lever Pattern Conversion 132
Operating in Water and Mud 133
Driving Up a Steep or Slippery Slope 133
Required Machine Stop Warning 133
Lifting 135
Lower Boom With Engine Stopped 137
Parking the Machine 138
Loading Machine for Transport 138
Towing-Recovery Procedure 141
Lifting With Bucket Loop 142
Lifting With John Deere Quick Coupler 143
Lifting the Machine 144
Maintenance—Machine 145
Required Emission-Related Information 145
Diesel Fuel 145
Diesel Fuel Specifications 145
Lubricity of Diesel Fuel 146
Handling and Storing Diesel Fuel 146
Biodiesel Fuel 147
Testing Diesel Fuel 148
Supplemental Diesel Fuel Additives 148
Fuel Filters 148
Minimizing the Effect of Cold Weather on Diesel Engines 149
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 150
Refilling Diesel Exhaust Fluid (DEF) Tank 151
Testing Diesel Exhaust Fluid (DEF) 152
Storing Diesel Exhaust Fluid (DEF) 152
Disposal of Diesel Exhaust Fluid (DEF) 153
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 153
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 154
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 155
Diesel Engine Oil Service Interval for Operation at High Altitude 155
Oil Filters 156
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 157
Water Quality for Mixing with Coolant Concentrate 158
Operating in Warm Temperature Climates 158
Testing Coolant Freeze Point 159
Disposing of Coolant 159
Alternative and Synthetic Lubricants 160
Lubricant Storage 160
Mixing of Lubricants 160
Hydraulic Oil 160
Pump Drive Gear Case Oil 161
Swing Gear Case and Travel Gear Case Oils 162
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 163
Maintenance—Periodic Maintenance 164
Service Machine at Specified Intervals 164
Check the Hour Meter Regularly 164
Prepare Machine for Maintenance 165
Open Access Doors for Service 166
Open Engine Cover for Service 167
Fuel Tank 167
Hydraulic Breaker Attachment 168
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 168
Service Intervals 169
Required Parts 171
Maintenance—As Required 172
Remove and Clean Fuel Tank Inlet Screen 172
Check Windshield Washer Fluid Level 172
Check and Clean Air Cleaner Dust Unloader Valve 172
Check and Adjust Track Sag 173
Clean Rear Camera Lens—If Equipped 174
Service Exhaust Filter 174
Clean and Tighten Battery Terminals 175
Maintenance—Every 10 Hours or Daily 176
Check Engine Oil Level 176
Check Engine Coolant Level 177
Check Hydraulic Tank Oil Level 178
Lubricate Hydraulic Coupler—If Equipped 179
Maintenance—Every 50 Hours or Weekly 180
Drain Water and Sediment From Fuel Tank Sump 180
Drain Primary Fuel Filter and Water Separator 180
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 181
Lubricate Working Tool Pivots 181
Maintenance—Every 100 Hours 182
Inspect and Re-Torque Track Hardware 182
Maintenance—Every 250 Hours 183
Check Swing Gear Case Oil Level 183
Drain Water and Sediment From Hydraulic Tank 184
Check Pump Drive Gear Case Oil Level 185
Check Hybrid Battery Electrolyte Level—If Equipped 186
Check Travel Gear Case Oil Level 188
Take Engine Oil Sample 188
Lubricate Front End Pin Joints 188
Maintenance—Every 500 Hours 190
Lubricate Swing Bearing 190
Lubricate Swing Bearing Gear 190
Replace Primary Fuel Filter and Water Separator 191
Replace Final Fuel Filter 192
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 193
Check Air Intake Hoses 194
Drain and Refill Engine Oil and Replace Filter 195
Clean Cab Fresh Air and Cab Recirculating Air Filters 196
Take Fluid Samples 196
Maintenance—Every 1000 Hours 197
Drain and Refill Swing Gear Case Oil 197
Replace Pilot Oil Filter 197
Replace Hydraulic Tank Oil Filter 199
Inspect Serpentine Belt 200
Drain and Refill Pump Drive Gear Case Oil 200
Remove and Clean Open Crankcase Ventilation (OCV) Hose 201
Replace Air Cleaner Elements 202
Replace Air Cleaner Dust Unloader Valve 203
Check Coolant Condition 203
Maintenance—Every 2000 Hours 204
Check and Adjust Engine Valve Lash 204
Drain and Refill Travel Gear Case Oil 204
Replace Open Crankcase Ventilation (OCV) Filter 204
Clean Diesel Exhaust Fluid (DEF) Tank (S N —524722) 204
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —524722) 205
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 205
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 206
Maintenance—Every 4000 Hours 207
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 207
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 524723—528699) 208
Clean Diesel Exhaust Fluid (DEF) Tank (S N 524723—528699) 208
Maintenance—Every 5000 Hours 209
Drain and Refill Hydraulic Tank Oil 209
Replace Hydraulic Tank Vent Cap Filter 211
Maintenance—Every 6000 Hours 212
Drain Cooling System 212
Cooling System Fill and Deaeration Procedure 213
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 528700— ) 214
Miscellaneous—Machine 218
Clean Machine Regularly 218
Bleed Fuel System 218
Bleed Hydraulic System 219
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 219
Replace Coolant Filter (S N —524722) 220
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 221
Do Not Service Control Valves, Cylinders, Pumps, or Motors 221
Precautions for Alternator and Regulator 221
Handling, Checking, and Servicing Batteries Carefully 221
Using Battery Charger 223
Using Booster Batteries—24-Volt System 225
Replacing Batteries 225
Fluid Sampling Test Ports—If Equipped 226
Welding on Machine 226
Keep Electronic Control Unit Connectors Clean 226
Adding 12-Volt Accessories 227
JDLink Machine Monitoring System (MMS)—If Equipped 227
Keep ROPS Installed Properly 227
Replacing Fuses 228
Replacing Seat Belt 231
Replacing Bucket Teeth 231
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 233
Replacing Bucket Teeth—TK Series 233
Bucket Remove and Install 234
Track Sag General Information 238
Check Track Shoe Hardware 238
Hardware Torque Specifications 238
Unified Inch Bolt and Screw Torque Values 239
Metric Bolt and Screw Torque Values 240
Miscellaneous—Operational Checkout 241
Operational Checkout 241
Miscellaneous—Troubleshooting 285
Troubleshooting Procedure 285
Engine 286
Hydraulic System 290
Electrical System 292
Software Update 294
Miscellaneous—Storage 295
Prepare Machine for Storage 295
Monthly Storage Procedure 296
Preparing Engine for Long-Term Storage 297
Removing Engine From Long-Term Storage 298
Miscellaneous—Machine Numbers 299
Record Product Identification Number (PIN) 299
Record Engine Serial Number 299
Record Travel Motor Serial Numbers 299
Record Swing Motor Serial Number 300
Record Hydraulic Coupler Serial Number—If Equipped 301
Record Hydraulic Pump Serial Number 301
Keep Proof of Ownership 302
Keep Machines Secure 302
Miscellaneous—Specifications 303
210G and 210GLC Engine Specifications 303
210G and 210GLC Drain and Refill Capacities 303
210G and 210GLC Machine Specifications 304
210G and 210GLC Working Ranges 306
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 308
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 309
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 310
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 311
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 312
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 313
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 314
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 315
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 316
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 317
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 318
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 319
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 39
Section 1-4 46
Section 1-5 50
Section 2-1 58
Section 2-2 80
Section 2-3 108
Section 3-1 145
Section 3-2 164
Section 3-3 172
Section 3-4 176
Section 3-5 180
Section 3-6 182
Section 3-7 183
Section 3-8 190
Section 3-9 197
Section 3-10 204
Section 3-11 207
Section 3-12 209
Section 3-13 212
Section 4-1 218
Section 4-2 241
Section 4-3 285
Section 4-4 295
Section 4-5 299
Section 4-6 303

S.V 04/24