John Deere 210G & 210GLC Excavators Operator’s Manual OMT308593 PDF

Description

John Deere 210G & 210GLC Excavators Operator’s Manual OMT308593 – PDF DOWNLOAD

• P/N: OMT308593_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 210G, 210GLC
• Series: G SERIES
• Serials:
  • PIN: 1FF210GX__D520001—
  • PIN: 1FF210GX__C520001—
  • PIN: 1FF210GX__C520001—

TABLE OF CONTENTS:

John Deere 210G & 210GLC Excavators Operator’s Manual OMT308593 – PDF DOWNLOAD

210G and 210GLC Excavators 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 8
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 10
Required Emission-Related Information 16
FCC Notifications to User 16
John Deere Online Bookstore 17
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 25
Recognize Safety Information 25
Follow Safety Instructions 25
Operate Only If Qualified 25
Wear Protective Equipment 26
Avoid Unauthorized Machine Modifications 26
Control Pattern Selector—If Equipped 26
Add Cab Guarding for Special Uses 26
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 27
Avoid High-Pressure Oils 28
Work In Ventilated Area 28
Avoid Static Electricity Risk When Refueling 29
Prevent Fires, Clean Debris From Machine 30
Prevent Battery Explosions 30
Handle Chemical Products Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Prepare for Emergencies 32
Clean Debris from Machine 32
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Prevent Unintended Machine Movement 34
Avoid Work Site Hazards 34
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Inspect and Maintain ROPS 35
Avoid Machine Tip Over and Machine Damage 36
Use Special Care When Lifting Objects 36
Use Special Care When Operating 36
Travel Safely 37
Prevent Acid Burns 37
Add and Operate Attachments Safely 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Safety—Safety Signs 40
Safety Signs and Other Instructions 40
Hydraulic Coupler Safety Signs—If Equipped 50
Operation—Operator’s Station 52
Pedals, Levers, and Panels 52
Switch Panel 53
Switch Panel Functions 54
Rear Left Panel 55
Horn 55
Power Boost Button 56
Pilot Shutoff Lever 56
Left Console 57
Travel Alarm and Travel Alarm Cancel Switch 57
Seat Heater Switch—If Equipped 57
Reversing Fan Switch—If Equipped 58
Right Console 58
Right Enable Switch 58
Auxiliary Function Enable Switch—If Equipped 59
Cab Heater and Air Conditioner 60
Selecting Display Between Celsius and Fahrenheit 61
Operating the AM/FM Radio 62
Fire Extinguisher Mounting Location 63
Alternative Exit Tool 63
Cab Dome Light Switch 64
Opening Upper Front (Alternative Exit) Window 64
Removing and Storing the Lower Front Window 65
Opening Cab Door Window 65
Opening and Closing the Polycarbonate-Type Roof Exit Cover 66
Adjusting the Mechanical Suspension Seat 66
Adjusting the Air Suspension Seat—If Equipped 67
Adjusting Pilot Control Lever Console Height 67
Operation—Monitor Operation 68
Monitor 68
Monitor Functions 69
Monitor Start-Up 70
Main Menu 71
Main Menu—Alarm List 72
Main Menu—Air Conditioner 76
Main Menu—Radio 78
Main Menu—Work Mode 79
Main Menu—Setting Menu 80
Main Menu—Setting Menu—Date and Time 81
Main Menu—Setting Menu—Attachment Name Input 81
Main Menu—Setting Menu—Auto-Shutdown 82
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 82
Main Menu—Setting Menu—Sub Meter Selection 83
Main Menu—Setting Menu—Rear View Camera Monitor 84
Main Menu—Setting Menu—Display Item Selection 85
Main Menu—Setting Menu—Brightness Adjustment 85
Main Menu—Setting Menu—Language 85
Main Menu—Setting Menu—Unit Selection 86
Main Menu—Setting Menu—Main Menu Sequence Change 86
Main Menu—Information Menu 87
Main Menu—Information Menu—Operation 88
Main Menu—Information Menu—Maintenance 89
Main Menu—Information Menu—Troubleshooting 89
Main Menu—Information Menu—Monitoring 89
Operation—Operating the Machine 90
Before Starting Work 90
Operator’s Daily Machine Check Before Starting 90
Engine Break-In Period 91
Starting Engine 92
Cold Weather Start Aid—If Equipped 93
Cold Weather Warm-Up 94
Operate Within Machine Limits 95
Digging and Grading Operation 95
Travel Pedals and Levers 97
Auxiliary Function Lever (AFL) 98
Locking the Hydraulic Coupler to the Attachment—If Equipped 99
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 101
Control Lever Pattern Operation 102
Mechanical Control Lever Pattern Selector—If Equipped 103
Control Lever Pattern Conversion 104
Operating in Water and Mud 104
Driving Up a Steep or Slippery Slope 105
Lifting 105
Lower Boom With Engine Stopped 106
Parking the Machine 107
Loading and Unloading for Transport 108
Towing Machine 109
Lifting the Machine 109
Maintenance—Machine 110
Diesel Fuel 110
Lubricity of Diesel Fuel 110
Handling and Storing Diesel Fuel 111
Biodiesel Fuel 112
Testing Diesel Fuel 113
Fuel Filters 113
Minimizing the Effect of Cold Weather on Diesel Engines 114
Alternative and Synthetic Lubricants 115
Mixing of Lubricants 115
Lubricant Storage 115
Diesel Engine Break-In™ Oil 116
Diesel Engine Oil—Tier 3 and Stage III A Engines 116
Engine Oil and Filter Service Intervals—Tier 3 and Stage III A Engines 117
Engine Oil and Filter Service Intervals—Tier 3 and Stage III A Engines 118
Diesel Engine Oil—Tier 2 and Stage II Engines 119
Engine Oil and Filter Service Intervals—Tier 2 and Stage II Engines 120
Oil Filters 120
Hydraulic Oil 120
Swing Gear Case and Travel Gear Case Oils 122
Pump Drive Gear Case Oil 122
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 123
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 124
Drain Intervals for Diesel Engine Coolant 125
Supplemental Coolant Additives 125
Operating in Warm Temperature Climates 125
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 126
Testing Diesel Engine Coolant 127
Disposing of Coolant 127
Maintenance—Periodic Maintenance 128
Service Machine at Specified Intervals 128
Check the Hour Meter Regularly 128
Prepare Machine for Maintenance 128
Engine Identification 129
Open Access Doors for Service 130
Open Engine Cover for Service 131
Fuel Tank 131
Hydraulic Breaker Attachment 132
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 132
Service Intervals 133
Required Parts 134
Maintenance—As Required 135
Remove and Clean Fuel Tank Inlet Screen 135
Check Windshield Washer Fluid Level 135
Check and Clean Air Cleaner Dust Unloader Valve 135
Check and Adjust Track Sag 136
Clean Rear Camera Lens—If Equipped 137
Check Coolant 137
Clean and Tighten Battery Terminals 138
Maintenance—10 Hours or Daily 139
Check Engine Oil Level 139
Check Engine Coolant Level 140
Check Hydraulic Tank Oil Level 141
Lubricate Hydraulic Coupler—If Equipped 142
Maintenance—Every 50 Hours or Weekly 143
Drain Water and Sediment from Fuel Tank Sump 143
Drain Primary Fuel Filter and Water Separator 143
Drain Final Fuel Filter 144
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 144
Lubricate Working Tool Pivots 145
Maintenance—Every 100 Hours 146
Inspect and Re-Torque Track Hardware 146
Maintenance—Every 250 Hours 147
Check Swing Gear Case Oil Level 147
Drain Water and Sediment from Hydraulic Tank 148
Check Pump Drive Gear Case Oil Level 149
Check Hybrid Battery Electrolyte Level—If Equipped 150
Check and Adjust Air Conditioner Belt 152
Check Travel Gear Case Oil Level 152
Lubricate Front End Pin Joints 153
Take Engine Oil Sample 153
Maintenance—Every 500 Hours 154
Lubricate Swing Bearing 154
Lubricate Swing Bearing Gear 154
Replace Primary Fuel Filter and Water Separator 155
Replace Final Fuel Filter 156
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 157
Check Air Intake Hoses 157
Drain and Refill Engine Oil and Replace Filter 158
Clean Cab Fresh Air and Cab Recirculating Air Filters 159
Take Fluid Samples 159
Maintenance—Every 1000 Hours 160
Drain and Refill Swing Gear Case Oil 160
Replace Hydraulic Tank Oil Filter 161
Replace Pilot Oil Filter 162
Drain and Refill Pump Drive Gear Case Oil 163
Remove and Clean Engine Crankcase Ventilation Tube 164
Inspect Serpentine Belt 165
Replace Air Cleaner Elements 166
Replace Air Cleaner Dust Unloader Valve 167
Check Coolant 168
Maintenance—Every 2000 Hours 169
Check and Adjust Engine Valve Lash 169
Drain and Refill Travel Gear Case Oil 169
Maintenance—Every 4000 Hours 170
Replace Engine Crankshaft Damper 170
Maintenance—Every 5000 Hours 171
Drain and Refill Hydraulic Tank Oil 171
Replace Hydraulic Tank Vent Cap Filter 173
Maintenance—Every 6000 Hours 174
Drain Cooling System 174
Cooling System Fill and Deaeration Procedure 175
Miscellaneous—Machine 176
Bleed Fuel System 176
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 177
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 178
Do Not Service Control Valves, Cylinders, Pumps, or Motors 178
Precautions for Alternator and Regulator 178
Handling, Checking, and Servicing Batteries Carefully 178
Using Battery Charger 180
Using Booster Batteries—24-Volt System 182
Replacing Batteries 182
Fluid Sampling Test Ports 183
Welding on Machine 183
Clean the Machine Regularly 184
Adding 12-Volt Accessories 184
JDLink™ Machine Monitoring System (MMS) 184
Replacing Fuses 185
Replacing Bucket Teeth 188
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 190
Replacing Bucket Teeth—TK Series 190
Bucket Remove and Install 191
Track Sag General Information 195
Check Track Shoe Hardware 195
Hardware Torque Specifications 195
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Miscellaneous—Operational Checkout 198
Operational Checkout 198
Miscellaneous—Troubleshooting 241
Troubleshooting Procedure 241
Engine 242
Hydraulic System 245
Electrical System 247
Miscellaneous—Storage 249
Prepare Machine for Storage 249
Monthly Storage Procedure 250
Miscellaneous—Machine Numbers 251
Record Product Identification Number (PIN) 251
Record Engine Serial Number 251
Record Travel Motor Serial Numbers 252
Record Swing Motor Serial Number 252
Record Hydraulic Coupler Serial Number—If Equipped 253
Record Hydraulic Pump Serial Number 253
Keep Proof of Ownership 254
Keep Machines Secure 254
Miscellaneous—Specifications 255
210G and 210GLC Engine Specifications 255
210G and 210GLC Drain and Refill Capacities 255
210G and 210GLC Machine Specifications 256
210G and 210GLC Working Ranges 258
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 260
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 261
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 262
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 263
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 264
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 265
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 266
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 267
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 268
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 269
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 270
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 271
Page Number 23
Section 1-1 23
Section 1-2 25
Section 1-3 33
Section 1-4 38
Section 1-5 40
Section 2-1 52
Section 2-2 68
Section 2-3 90
Section 3-1 110
Section 3-2 128
Section 3-3 135
Section 3-4 139
Section 3-5 143
Section 3-6 146
Section 3-7 147
Section 3-8 154
Section 3-9 160
Section 3-10 169
Section 3-11 170
Section 3-12 171
Section 3-13 174
Section 4-1 176
Section 4-2 198
Section 4-3 241
Section 4-4 249
Section 4-5 251
Section 4-6 255

S.V 04/24