John Deere 210G & 210GLC Excavators Operator’s Manual – PDF DOWNLOAD

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John Deere 210G & 210GLC Excavators Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 210G & 210GLC Excavators Operator’s Manual – PDF DOWNLOAD

P/N: OMT338163X19_70
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 210G, 210GLC
Series: G SERIES
Serial:
PIN: 1F9210GX_ _D520001—
PIN: 1F9210GX_ _C520001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 210G & 210GLC Excavators Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Recognize Safety Information 32
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 33
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Control Pattern 33
Control Pattern Selector—If Equipped 34
Inspect Machine 34
Stay Clear of Moving Parts 34
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 35
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 36
High Debris Applications 36
Prevent Fires 37
In Case of Machine Fire 37
Prevent Battery Explosions 38
Handle Chemical Products Safely 38
Handle Starting Fluid Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Prepare for Emergencies 39
Clean Debris from Machine 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 41
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 42
Keep Riders Off Machine 43
Avoid Backover Accidents 43
Avoid Machine Tip Over and Machine Damage 44
Use Special Care When Lifting Objects 44
Use Care When Swinging Machine 45
Operate Boom With Care 45
Avoid Power Lines 45
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 59
Pedals, Levers, and Panels 59
Switch Panel 60
Switch Panel Functions 61
Rear Left Panel 62
Horn 63
Power Boost Button 64
Pilot Shutoff Lever 64
Left Console 64
Travel Alarm and Travel Alarm Cancel Switch 65
Seat Heater Switch—If Equipped 65
Reversing Fan Switch—If Equipped 65
Right Console 66
Right Enable Switch—If Equipped 66
Service ADVISOR™ Remote (SAR) Switch—If Equipped 66
Auxiliary Function Enable Switch—Canada Only 67
Cab Heater and Air Conditioner 68
Selecting Display Between Celsius and Fahrenheit 69
Operating the AM/FM Radio 70
Fire Extinguisher Mounting Location 71
Alternative Exit Tool 71
Cab Dome Light Switch 72
Opening Upper Front (Alternative Exit) Window 72
Removing and Storing the Lower Front Window 73
Opening Cab Door Window 73
Opening and Closing the Polycarbonate-Type Roof Exit Cover 74
Using the Seat Belt 74
Adjusting the Mechanical Suspension Seat 75
Adjusting the Air Suspension Seat—If Equipped 76
Adjusting Pilot Control Lever Console Height 76
Adjusting Pull-Down Sunshade—If Equipped 77
Operation—Monitor Operation 78
Monitor 78
Monitor Functions 79
Monitor Start-Up 80
Main Menu 81
Main Menu—Alarm List 82
Main Menu—Air Conditioner 87
Main Menu—Radio 89
Main Menu—Work Mode 90
Main Menu—Setting Menu 91
Main Menu—Setting Menu—Date and Time 92
Main Menu—Setting Menu—Attachment Name Input 92
Main Menu—Setting Menu—Auto-Shutdown 93
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 93
Main Menu—Setting Menu—Sub Meter Selection 94
Main Menu—Setting Menu—Rear View Camera Monitor 95
Main Menu—Setting Menu—Display Item Selection 96
Main Menu—Setting Menu—Brightness Adjustment 96
Main Menu—Setting Menu—Language 96
Main Menu—Setting Menu—Unit Selection 97
Main Menu—Setting Menu—Main Menu Sequence Change 97
Main Menu—Information Menu 98
Main Menu—Information Menu—Operation 99
Main Menu—Information Menu—Maintenance 100
Main Menu—Information Menu—Troubleshooting 100
Main Menu—Information Menu—Monitoring 101
Operation—Operating the Machine 102
Before Starting Work 102
Inspect Machine Daily Before Starting 102
Engine Break-In Period 103
Starting Engine 104
Cold Weather Start Aid—If Equipped 105
Cold Weather Warm-Up 107
Operator Ability 108
Travel Pedals and Levers 108
Auxiliary Function Lever (AFL)—Canada Only 109
Service ADVISOR™ Remote (SAR) Software Delivery Process 110
Service ADVISOR™ Remote (SAR) Operation 111
Control Lever Pattern Operation 113
Mechanical Control Lever Pattern Selector—Canada Only 114
Control Lever Pattern Conversion 115
Operating in Water and Mud 116
Driving Up a Steep or Slippery Slope 116
Lifting 117
Lower Boom With Engine Stopped 118
Parking the Machine 119
Loading Machine for Transport 120
Towing-Recovery Procedure 122
Lifting With Bucket Loop 123
Lifting With John Deere Quick Coupler 124
Lifting the Machine 125
Maintenance—Machine 126
Required Emission-Related Information 126
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 126
Diesel Fuel 127
Lubricity of Diesel Fuel 128
Handling and Storing Diesel Fuel 128
Biodiesel Fuel 129
Testing Diesel Fuel 130
Supplemental Diesel Fuel Additives 130
Fuel Filters 130
Minimizing the Effect of Cold Weather on Diesel Engines 131
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 132
Diesel Engine Oil — Tier 2 and Stage II 133
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 134
Diesel Engine Oil — Tier 3 and Stage IIIA 135
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 136
Diesel Engine Oil Service Interval for Operation at High Altitude 137
Oil Filters 137
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 138
Water Quality for Mixing with Coolant Concentrate 139
Operating in Warm Temperature Climates 139
Testing Coolant Freeze Point 140
Disposing of Coolant 140
Alternative and Synthetic Lubricants 141
Lubricant Storage 141
Mixing of Lubricants 141
Hydraulic Oil 142
Swing Gear Case and Travel Gear Case Oils 143
Pump Drive Gear Case Oil 143
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 144
Maintenance—Periodic Maintenance 145
Service Machine at Specified Intervals 145
Check the Hour Meter Regularly 145
Prepare Machine for Maintenance 146
Engine Identification 147
Open Access Doors for Service 148
Open Engine Cover for Service 149
Fuel Tank 149
Hydraulic Breaker and Crusher Attachments 150
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 150
Service Intervals 151
Required Parts 153
Maintenance—As Required 154
Remove and Clean Fuel Tank Inlet Screen 154
Check Windshield Washer Fluid Level 154
Check and Adjust Track Sag 155
Clean Rear Camera Lens—If Equipped 156
Drain Water and Sediment from Fuel Tank Sump 156
Clean and Tighten Battery Terminals 157
Maintenance—Every 10 Hours or Daily 158
Check Engine Oil Level 158
Check Engine Coolant Level 159
Check Hydraulic Tank Oil Level 160
Maintenance—Every 50 Hours or Weekly 162
Drain Primary Fuel Filter and Water Separator 162
Drain Final Fuel Filter 162
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 163
Lubricate Working Tool Pivots 163
Maintenance—Initial Service—100 Hours 164
Inspect and Re-Torque Track Hardware 164
Maintenance—Initial Service—250 Hours 165
Drain and Refill Engine Oil and Replace Filter 165
Maintenance—Every 250 Hours 166
Check Swing Gear Case Oil Level 166
Drain Water and Sediment from Hydraulic Tank 167
Check Pump Drive Gear Case Oil Level 168
Check Hybrid Battery Electrolyte Level—If Equipped 169
Check and Adjust Air Conditioner Belt 171
Check Travel Gear Case Oil Level 171
Lubricate Front End Pin Joints 172
Inspect and Re-Torque Track Hardware 172
Take Engine Oil Sample 173
Maintenance—Every 500 Hours 174
Lubricate Swing Bearing 174
Lubricate Swing Bearing Gear 174
Replace Primary Fuel Filter and Water Separator 175
Replace Final Fuel Filter 176
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 177
Check Air Intake Hoses 178
Drain and Refill Engine Oil and Replace Filter 179
Clean Cab Fresh Air and Cab Recirculating Air Filters 180
Take Fluid Samples 180
Maintenance—Every 1000 Hours 181
Drain and Refill Swing Gear Case Oil 181
Replace Hydraulic Tank Oil Filter 182
Replace Pilot Oil Filter 183
Drain and Refill Pump Drive Gear Case Oil 184
Remove and Clean Engine Crankcase Ventilation Tube 185
Inspect Serpentine Belt 186
Replace Air Cleaner Elements 188
Replace Air Cleaner Dust Unloader Valve 189
Check Coolant Condition 190
Maintenance—Every 2000 Hours 191
Check and Adjust Engine Valve Lash 191
Drain and Refill Travel Gear Case Oil 191
Maintenance—Every 4000 Hours 192
Replace Engine Crankshaft Damper 192
Maintenance—Every 5000 Hours 193
Drain and Refill Hydraulic Tank Oil 193
Replace Hydraulic Tank Vent Cap Filter 195
Maintenance—Every 6000 Hours 196
Drain Cooling System 196
Cooling System Fill and Deaeration Procedure 197
Miscellaneous—Machine 198
Clean Machine Regularly 198
Inspect Seat Belt 198
Replacing Seat Belt 199
Bleed Fuel System 200
Bleed Hydraulic System 201
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 202
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 203
Do Not Service Control Valves, Cylinders, Pumps, or Motors 203
Precautions for Alternator and Regulator 203
Handling, Checking, and Servicing Batteries Carefully 204
Using Battery Charger 205
Using Booster Batteries—24-Volt System 206
Replacing Batteries 206
Fluid Sampling Test Ports 207
Welding on Machine 207
Keep Electronic Control Unit Connectors Clean 208
Adding 12-Volt Accessories 208
JDLink™ Machine Monitoring System (MMS)—If Equipped 208
Replacing Fuses 209
Keep ROPS Installed Properly 211
Replacing Bucket Teeth 212
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 213
Replacing Bucket Teeth—TK Series 213
Bucket Remove and Install 214
Track Sag General Information 218
Check Track Shoe Hardware 218
Hardware Torque Specifications 218
Unified Inch Bolt and Screw Torque Values 219
Metric Bolt and Screw Torque Values 220
Miscellaneous—Operational Checkout 221
Operational Checkout 221
Diagnostic Trouble Code Check 221
Operational Checks—Key Switch Off, Engine Off Checks 221
Operational Checks—Key Switch On, Engine Off Checks 224
Operational Checks—Key Switch On, Engine On Checks 233
Miscellaneous—Troubleshooting 261
Troubleshooting Procedure 261
Engine 262
Hydraulic System 266
Electrical System 268
Software Update 270
Miscellaneous—Storage 271
Prepare Machine for Storage 271
Monthly Storage Procedure 272
Miscellaneous—Machine Numbers 273
Record Product Identification Number (PIN) 273
Record Engine Serial Number 273
Record Travel Motor Serial Numbers 274
Record Swing Motor Serial Number 274
Record Hydraulic Pump Serial Number 274
Keep Proof of Ownership 275
Keep Machines Secure 275
Miscellaneous—Specifications 276
210G and 210GLC Engine Specifications 276
210G and 210GLC Drain and Refill Capacities 278
210G and 210GLC Machine Specifications 279
210G and 210GLC Working Ranges 282
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 285
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 286
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 287
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 288
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 289
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 290
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 291
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 292
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 293
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 294
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 295
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 296
210GLC ME Lift Capacity—Boom: 5 2 m (17 ft 1 in); Arm: 2 42 m (7 ft 11 in); Shoe: 600 mm (24 in) 297
210GLC ME Lift Capacity—Boom: 5 2 m (17 ft 1 in); Arm: 2 42 m (7 ft 11 in); Shoe: 700 mm (28 in) 298
Machine Design Life 299
Eurasian Economic Union 299
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 51
Section 2-1 59
Section 2-2 78
Section 2-3 102
Section 3-1 126
Section 3-2 145
Section 3-3 154
Section 3-4 158
Section 3-5 162
Section 3-6 164
Section 3-7 165
Section 3-8 166
Section 3-9 174
Section 3-10 181
Section 3-11 191
Section 3-12 192
Section 3-13 193
Section 3-14 196
Section 4-1 198
Section 4-2 221
Section 4-3 261
Section 4-4 271
Section 4-5 273
Section 4-6 276

S.V 03/24