John Deere 210K EP Tractor Loader Operator’s Manual CB01517678 PDF

Description

John Deere 210K EP Tractor Loader Operator’s Manual CB01517678 – PDF DOWNLOAD

• Part Number (P/N): CB01517678_24
• Language: English
• Division: Construction
• Product Lines: Tractor Loader
• Publication Type: Operator’s Manuals
• Associated Model: 210K EP
• Series: K SERIES
• Serial Number Range: PIN: 1T8210EK_ _G891000—

TABLE OF CONTENTS:

John Deere 210K EP Tractor Loader Operator’s Manual CB01517678 – PDF DOWNLOAD

210K EP Tractor Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety And Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Clean Debris from Machine 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 32
Keep Riders Off Machine 33
Avoid Backover Accidents 33
Avoid Machine Tipover and Machine Damage 34
Operating or Traveling On Public Roads 34
Inspect and Maintain ROPS 34
Add and Operate Attachments Safely 35
Use Special Care When Operating 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Cooling System Safely 36
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Service Tires Safely 38
Safety—Safety Signs 39
Safety Signs 39
Operation—Operator’s Station 44
Fire Extinguisher Mounting Location 44
Security System 45
Front Console Functions 46
Right Console Functions 48
Dome Light Operation—Cab Machines 48
Control Illumination Light Operation—Cab Machines 48
Steering Console Controls 49
Engine Speed Control Knob 50
Defroster, Heater, and Air Conditioner Controls—If Equipped 50
Seat Controls 51
Steering Wheel Tilt Lever—If Equipped 52
Accessory Power Outlets 52
Vandal Protection—Canopy Machines 53
Opening Windows—Cab Machines 53
Windshield Wiper and Washer Operation—Cab Machines 54
Loader Controls 54
Operation—Monitor Operation 56
Engagement and Monitor Unit (EMU) 56
Engagement and Monitor Unit (EMU)—Normal Display 58
Engagement and Monitor Unit (EMU)—Display Messages 59
Engagement and Monitor Unit (EMU)—Main Menu 60
Engagement and Monitor Unit (EMU)—Main Menu—Operation 60
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Job Timer 61
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—If Equipped 61
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—Software Update—If Equipped 62
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—Delivery Settings—If Equipped 62
Engagement and Monitor Unit (EMU)—Main Menu—Diagnostics 63
Engagement and Monitor Unit (EMU)—Main Menu—Diagnostics—Codes 63
Engagement and Monitor Unit (EMU)—Main Menu—Setup 64
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Monitor 64
Engagement and Monitor Unit (EMU)—Main Menu—Setup—MFWD Braking 65
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security 65
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security—Configuration 65
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security—Manage PINs 66
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Loader Aux Speed (If Equipped) 66
Operation—Operating the Machine 67
Before Starting Work 67
Inspect Machine Daily Before Starting 67
Check Instruments Before Starting 68
Engine Break-In Period 69
Starting the Engine 70
Cold Start Aid—Starting Fluid (If Equipped) 71
Cold Start Aid—Engine Block Heater (If Equipped) 72
Engine Warm-Up 72
Cold Weather Engine Warm-Up 72
Driving the Machine 73
Ride Control Operation—If Equipped 74
Service ADVISOR™ Remote (SAR) Software Delivery Process—If Equipped 75
Economy Mode Operation 75
3-Point Hitch Operation 76
Loader Operation 77
Loader Clutch Disconnect Operation 78
Loader Auxiliary Hydraulic Operation—If Equipped 79
Differential Lock Operation 80
Mechanical Front Wheel Drive (MFWD) Operation 81
Loader Coupler Operation—If Equipped 82
Operating in Water and Mud 82
Lifting Objects 83
Parking Machine 83
Loading Machine Onto Trailer 84
Towing 84
Maintenance—Machine 85
Diesel Fuel 85
Lubricity of Diesel Fuel 85
Handling and Storing Diesel Fuel 86
Biodiesel Fuel 87
Testing Diesel Fuel 88
Minimizing the Effect of Cold Weather on Diesel Engines 89
John Deere Break-In Plus™ Engine Oil 90
Diesel Engine Oil 90
Engine Oil and Filter Service Intervals 91
Alternative and Synthetic Lubricants 91
Hydraulic Oil 92
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 93
Grease 93
Lubricant Storage 93
Mixing of Lubricants 94
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 95
Drain Intervals for Diesel Engine Coolant 96
John Deere COOL-GARD™ II Coolant Extender 96
Supplemental Coolant Additives 96
Operating in Warm Temperature Climates 97
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 97
Testing Diesel Engine Coolant 98
Disposing of Coolant 98
Maintenance—Periodic Maintenance 99
Service Machine at Specified Intervals 99
Check Hour Meter Regularly 99
Prepare Machine for Maintenance 99
Fuel Tank 100
Loader Boom Service Lock 100
Opening and Closing Engine Hood 101
Battery Disconnect—If Equipped 101
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 102
Service Intervals 103
Required Parts 104
Maintenance—As Required 105
Check Coolant 105
Inspect Tires and Check Pressure 106
Tire Pressures 107
Check Wheel Fasteners 107
Clean or Replace Cab Fresh Air and Recirculation Filters—If Equipped 108
Drain Water and Sediment from Fuel Filters 109
Clean or Replace Air Cleaner Elements 110
Inspect and Clean Cooling System 111
Maintenance—Every 10 Hours or Daily 113
Check Coolant Level 113
Check Hydraulic Reservoir Oil Level 113
Check Engine Oil Level 114
Inspect Fuel Water Sediment Bowls 114
Lubricate Loader Pivots 116
Lubricate 3-Point Hitch Pivots 117
Lubricate MFWD Front Axle Pivot 117
Lubricate MFWD Front Axle Universal Joints 117
Lubricate Multipurpose Bucket Pivots—If Equipped 118
Lubricate Loader Quick Coupler—If Equipped 118
Maintenance—Every 250 Hours 119
Take Engine Oil Sample 119
Check MFWD Planetary Housing Oil Level 119
Check MFWD Axle Oil Level 119
Check Battery Electrolyte Level and Terminals 120
Check Rear Axle Oil Level 122
Check Transmission Oil Level 122
Lubricate MFWD Drive Shaft Splines 122
Maintenance—Every 500 Hours 123
Take Fluid Samples 123
Check Air Intake Hose 123
Drain Fuel Tank Water and Sediment 123
Change Engine Oil and Replace Filter 124
Replace Primary and Final Fuel Filters 125
Clean Engine Crankcase Ventilation Tube 125
Maintenance—Every 1000 Hours 126
Check Coolant 126
Change Transmission Oil and Replace Filter 126
Replace Hydraulic Oil Filter 127
Replace Hydraulic Reservoir Breather 127
Replace Fuel Breather 128
Replace Engine Air Cleaner Elements 128
Inspect Belt 129
Maintenance—Every 2000 Hours 130
Change MFWD Planetary Housing Oil 130
Change MFWD Axle Housing Oil 130
Change Rear Axle and Planetary Housing Oil 131
Inspect and Clean Hydraulic Reservoir Fill Screen 131
Change Hydraulic Reservoir Oil 132
Maintenance—Every 3000 Hours 133
Adjust Engine Valve Lash (Clearance) 133
Maintenance—Every 6000 Hours 134
Draining the Cooling System 134
Filling the Cooling System 135
Miscellaneous—Machine 136
Changing Loader Buckets 136
Checking Coolant Hoses and Radiator 136
Checking Ride Control Accumulator—If Equipped 137
Checking Starting System 138
Discharge Ride Control System Hydraulic Pressure—If Equipped 139
Hitch Weight—If Equipped 139
Inspect Loader Boom Service Lock 140
Toe-In Check and Adjust 140
Steering Angle Check and Adjust 142
Adding Front Counterweights 142
Adding Liquid Ballast to Tires 143
Fuel System Bleed Procedure 143
Service Brake Bleed Procedure 144
Do Not Service Control Valves, Cylinders, Pumps, or Motors 145
Precautions for Alternator and Regulator 146
Handling, Checking and Servicing Batteries Carefully 147
Using Battery Charger 148
Using Booster Batteries—12-Volt System 150
Removing Batteries 150
Replacing Batteries 151
Replacing Fuses 152
Welding On Machine 155
Welding Near Electronic Control Units 155
Keep Electronic Control Unit Connectors Clean 156
Check Park Brake 156
External Service Brake Inspection 157
Keep ROPS Installed Properly 158
JDLink Machine Monitoring System (MMS)—If Equipped 158
Remove and Install Halogen Bulb 158
Hardware Torque Specifications 158
Unified Inch Bolt and Screw Torque Values 159
Metric Bolt and Screw Torque Values 160
Miscellaneous—Operational Checkout 161
Operational Checkout Procedure 161
Miscellaneous—Troubleshooting 177
Troubleshooting Procedure 177
Engine 178
Electrical System 182
Hydraulic System 187
Steering System 189
Power Train 190
MFWD 191
Rear Axle 192
Air Conditioning 193
Software Update (If Equipped) 193
Miscellaneous—Storage 194
Prepare Machine for Storage 194
Monthly Storage Procedure 194
Miscellaneous—Machine Numbers 196
Record Product Identification Number (PIN) 196
Record Engine Serial Number 196
Record Transmission Serial Number 196
Record Rear Axle Housing Serial Number 197
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number 197
Keep Proof of Ownership 197
Keep Machines Secure 197
Miscellaneous—Specifications 198
210K EP Tractor Loader Engine Specifications 198
Travel Speeds 198
Tractor Loader Drain and Refill Capacities 199
210K EP Tractor Loader Dimensions 200
210K EP Tractor Loader Weight 202
210K EP Tractor Loader Buckets 202
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 36
Section 1-5 39
Section 2-1 44
Section 2-2 56
Section 2-3 67
Section 3-1 85
Section 3-2 99
Section 3-3 105
Section 3-4 113
Section 3-5 119
Section 3-6 123
Section 3-7 126
Section 3-8 130
Section 3-9 133
Section 3-10 134
Section 4-1 136
Section 4-2 161
Section 4-3 177
Section 4-4 194
Section 4-5 196
Section 4-6 198

S.V 04/24