John Deere 210K Tractor Loader Operator’s Manual CB01517679 PDF

Description

John Deere 210K Tractor Loader Operator’s Manual CB01517679 – PDF DOWNLOAD

• Part Number (P/N): CB01517679_24
• Language: English
• Division: Construction
• Product Lines: Tractor Loader
• Publication Type: Operator’s Manuals
• Associated Model: 210K
• Series: K SERIES
• Serial Number Range: PIN: 1T8210KX_ _E891000—

TABLE OF CONTENTS:

John Deere 210K Tractor Loader Operator’s Manual CB01517679 – PDF DOWNLOAD

210K Tractor Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety And Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Exhaust Filter Ash Handling and Disposal 29
Prepare for Emergencies 30
Clean Debris from Machine 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 32
Keep Riders Off Machine 33
Avoid Backover Accidents 33
Avoid Machine Tipover and Machine Damage 34
Operating or Traveling On Public Roads 34
Inspect and Maintain ROPS 34
Add and Operate Attachments Safely 35
Use Special Care When Operating 35
Stay Clear of Rotating Drivelines 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 38
Drive Metal Pins Safely 38
Service Tires Safely 39
Clean Exhaust Filter Safely 40
Safety—Safety Signs 41
Safety Signs 41
Operation—Operator’s Station 46
Fire Extinguisher Mounting Location 46
Security System 47
Front Console Functions 48
Right Console Functions 50
Dome Light Operation—Cab Machines 50
Control Illumination Light Operation—Cab Machines 50
Steering Console Controls 51
Engine Speed Control Knob 52
Defroster, Heater, and Air Conditioner Controls—If Equipped 52
Seat Controls 53
Steering Wheel Tilt Lever—If Equipped 54
Accessory Power Outlets 54
Vandal Protection—Canopy Machines 55
Opening Windows—Cab Machines 55
Windshield Wiper and Washer Operation—Cab Machines 56
Loader Controls 56
Operation—Monitor Operation 58
Engagement and Monitor Unit (EMU) 58
Engagement and Monitor Unit (EMU)—Normal Display 60
Engagement and Monitor Unit (EMU)—Display Messages 61
Engagement and Monitor Unit (EMU)—Main Menu 62
Engagement and Monitor Unit (EMU)—Main Menu—Operation 63
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Exhaust Filter 63
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Exhaust Filter—Auto Cleaning 64
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Exhaust Filter—Parked Cleaning 65
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Job Timer 66
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery 66
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—Software Update 67
Engagement and Monitor Unit (EMU)—Main Menu—Operation—Software Delivery—Delivery Settings 67
Engagement and Monitor Unit (EMU)—Main Menu—Diagnostics 68
Engagement and Monitor Unit (EMU)—Main Menu—Diagnostics—Codes 68
Engagement and Monitor Unit (EMU)—Main Menu—Setup 69
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Monitor 69
Engagement and Monitor Unit (EMU)—Main Menu—Setup—MFWD Braking 70
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security 70
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security—Configuration 70
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Security—Manage PINs 71
Engagement and Monitor Unit (EMU)—Main Menu—Setup—Loader Aux Speed (If Equipped) 71
Operation—Operating the Machine 72
Before Starting Work 72
Inspect Machine Daily Before Starting 72
Check Instruments Before Starting 73
Engine Break-In Period 74
Starting the Engine 75
Cold Start Aid—Glow Plugs 76
Cold Start Aid—Engine Block Heater (If Equipped) 76
Engine Warm-Up 76
Cold Weather Engine Warm-Up 76
Driving the Machine 77
Ride Control Operation—If Equipped 78
Exhaust Filter 79
Service ADVISOR™ Remote (SAR) Software Delivery Process 81
Economy Mode Operation 81
Power-Takeoff (PTO) Operation—If Equipped 81
3-Point Hitch Operation 82
Loader Operation 83
Loader Clutch Disconnect Operation 84
Loader Auxiliary Hydraulic Operation—If Equipped 85
Differential Lock Operation 86
Mechanical Front Wheel Drive (MFWD) Operation 87
Operating in Water and Mud 88
Loader Coupler Operation—If Equipped 88
Lifting Objects 89
Parking Machine 89
Loading Machine Onto Trailer 90
Towing 90
Maintenance—Machine 91
Diesel Fuel 91
Diesel Fuel Specifications 91
Lubricity of Diesel Fuel 92
Handling and Storing Diesel Fuel 92
Biodiesel Fuel 93
Testing Diesel Fuel 94
Minimizing the Effect of Cold Weather on Diesel Engines 95
John Deere Break-In Plus™ Engine Oil 96
Diesel Engine Oil 96
Engine Oil and Filter Service Intervals 97
Alternative and Synthetic Lubricants 97
Hydraulic Oil 98
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 99
Grease 99
PTO Gear Case Oil—If Equipped 99
Lubricant Storage 100
Mixing of Lubricants 100
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 101
Drain Intervals for Diesel Engine Coolant 102
John Deere COOL-GARD™ II Coolant Extender 102
Supplemental Coolant Additives 102
Operating in Warm Temperature Climates 103
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 103
Testing Diesel Engine Coolant 104
Disposing of Coolant 104
Maintenance—Periodic Maintenance 105
Service Machine at Specified Intervals 105
Check Hour Meter Regularly 105
Prepare Machine for Maintenance 105
Fuel Tank 106
Loader Boom Service Lock 106
Opening and Closing Engine Hood 107
Battery Disconnect—If Equipped 107
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 108
Service Intervals 109
Required Parts 110
Maintenance—As Required 111
Check Coolant 111
Inspect Tires and Check Pressure 112
Tire Pressures 113
Check Wheel Fasteners 113
Clean or Replace Cab Fresh Air and Recirculation Filters—If Equipped 114
Drain Water and Sediment from Fuel Filters 115
Service Exhaust Filter 116
Clean or Replace Air Cleaner Elements 117
Inspect and Clean Cooling System 118
Maintenance—Every 10 Hours or Daily 120
Check Coolant Level 120
Check Hydraulic Reservoir Oil Level 120
Check Engine Oil Level 121
Lubricate Loader Pivots 122
Lubricate 3-Point Hitch Pivots 123
Lubricate MFWD Front Axle Pivot 123
Lubricate MFWD Front Axle Universal Joints 123
Lubricate Multipurpose Bucket Pivots—If Equipped 124
Lubricate Loader Quick Coupler—If Equipped 124
Maintenance—Every 250 Hours 125
Take Engine Oil Sample 125
Check MFWD Planetary Housing Oil Level 125
Check MFWD Axle Oil Level 125
Check Battery Electrolyte Level and Terminals 126
Check Rear Axle Oil Level 128
Check Transmission Oil Level 128
Lubricate MFWD Drive Shaft Splines 128
Maintenance—Every 500 Hours 129
Take Fluid Samples 129
Check Air Intake Hose 129
Drain Fuel Tank Water and Sediment 129
Change Engine Oil and Replace Filter 130
Replace Primary and Final Fuel Filters 131
Maintenance—Every 1000 Hours 132
Check Coolant 132
Change Transmission Oil and Replace Filter 132
Replace Hydraulic Oil Filter 133
Replace PTO Filter—If Equipped 133
Replace Hydraulic Reservoir Breather 134
Replace Fuel Breather 134
Replace Engine Air Cleaner Elements 135
Inspect Belt 135
Maintenance—Every 2000 Hours 136
Change MFWD Planetary Housing Oil 136
Change MFWD Axle Housing Oil 136
Change Rear Axle and Planetary Housing Oil 137
Inspect and Clean Hydraulic Reservoir Fill Screen 137
Replace Open Crankcase Ventilation (OCV) Filter 138
Change Hydraulic Reservoir Oil 138
Maintenance—Every 3000 Hours 139
Adjust Engine Valve Lash (Clearance) 139
Maintenance—Every 6000 Hours 140
Draining the Cooling System 140
Filling the Cooling System 141
Miscellaneous—Machine 142
Changing Loader Buckets 142
Checking Coolant Hoses and Radiator 142
Hydraulic Circuit Pressure Release 143
Checking Ride Control Accumulator—If Equipped 144
Checking Starting System 145
Discharge Ride Control System Hydraulic Pressure—If Equipped 146
Hitch Weight—If Equipped 146
Inspect Loader Boom Service Lock 147
Toe-In Check and Adjust 147
Steering Angle Check and Adjust 149
Adding Front Counterweights 149
Adding Liquid Ballast to Tires 150
Fuel System Bleed Procedure 150
Service Brake Bleed Procedure 151
Do Not Service Control Valves, Cylinders, Pumps, or Motors 152
Precautions for Alternator and Regulator 153
Handling, Checking and Servicing Batteries Carefully 154
Using Battery Charger 155
Using Booster Batteries—12-Volt System 157
Removing Batteries 157
Replacing Batteries 158
Replacing Fuses 159
Welding On Machine 161
Welding Near Electronic Control Units 162
Keep Electronic Control Unit Connectors Clean 162
Check Park Brake 162
External Service Brake Inspection 163
Keep ROPS Installed Properly 164
JDLink™ Machine Monitoring System (MMS) 164
Remove and Install Halogen Bulb 164
Hardware Torque Specifications 164
Unified Inch Bolt and Screw Torque Values 165
Metric Bolt and Screw Torque Values 166
Miscellaneous—Operational Checkout 167
Operational Checkout Procedure 167
Miscellaneous—Troubleshooting 183
Troubleshooting Procedure 183
Engine 184
Electrical System 188
Hydraulic System 193
Steering System 195
Power Train 196
MFWD 197
Rear Axle 198
Air Conditioning 199
Software Update 199
Miscellaneous—Storage 200
Prepare Machine for Storage 200
Monthly Storage Procedure 200
Miscellaneous—Machine Numbers 202
Record Product Identification Number (PIN) 202
Record Engine Serial Number 202
Record Transmission Serial Number 202
Record Rear Axle Housing Serial Number 203
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number 203
Keep Proof of Ownership 203
Keep Machines Secure 203
Miscellaneous—Specifications 204
210K Tractor Loader Engine Specifications 204
Travel Speeds 204
Tractor Loader Drain and Refill Capacities 205
210K Tractor Loader Dimensions 206
210K Tractor Loader Weight 208
210K Tractor Loader Buckets 208
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 41
Section 2-1 46
Section 2-2 58
Section 2-3 72
Section 3-1 91
Section 3-2 105
Section 3-3 111
Section 3-4 120
Section 3-5 125
Section 3-6 129
Section 3-7 132
Section 3-8 136
Section 3-9 139
Section 3-10 140
Section 4-1 142
Section 4-2 167
Section 4-3 183
Section 4-4 200
Section 4-5 202
Section 4-6 204

S.V 04/24