John Deere 2144G Forestry Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 2144G Forestry Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 2144G Forestry Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: OMT394112X19_81
• Language: English
• Division: Forestry
• Product Lines: Forestry Excavator
• Associated Models: 2144G
  Series: G SERIES
• Serial: PIN: 1F92144G_ _D210001
• Additional Information: For complete service information, also see manual T394105X19.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2144G Forestry Excavator Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 33
Recognize Safety Information 33
Follow Safety Instructions 33
Operate Only If Qualified 33
Wear Protective Equipment 34
Protect Against Noise 34
Avoid Unauthorized Machine Modifications 34
Control Pattern 34
Control Pattern Selector—If Equipped 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 35
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires 38
In Case of Machine Fire 38
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Prepare for Emergencies 40
Clean Debris from Machine 41
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Heated and Ventilated Operator’s Seat 43
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 44
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 45
Use Special Care When Lifting Objects 46
Use Care When Swinging Machine 46
Operate Boom With Care 46
Avoid Power Lines 47
Inspect and Maintain ROPS 47
Keep the Operator Protective Structure (OPS) in Place 47
Travel Safely 48
Prevent Acid Burns 48
Add and Operate Attachments Safely 48
Saw Chain Hazard 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Service Cooling System Safely 51
Remove Paint Before Welding or Heating 51
Make Welding Repairs Safely 51
Drive Metal Pins Safely 52
Use Proper Lifting Equipment 52
Chain Shot Guard Inspection 52
Safety—Safety Signs and Other Instructions 54
Safety Signs and Other Instructions 54
Operation—Operator’s Station 75
Pedals, Levers, and Panels 75
Switch Panel 75
Switch Panel Functions 76
Rear Panel 77
Power Boost Button 77
Pilot Shutoff Lever 77
Left Console 78
Travel Alarm and Travel Alarm Cancel Switch 78
Horn Switch 79
Rear Light Switch—If Equipped 79
Reversing Fan Switch 80
Right Console 80
Service ADVISOR™ Remote (SAR) Switch 80
Cab Heater and Air Conditioner 81
Selecting Display Between Celsius and Fahrenheit 82
Operating the AM/FM Radio 83
Fire Extinguisher Mounting Location 85
Alternative Exit 86
Using the Seat Belt 86
Adjusting the Mechanical Suspension Seat 88
Adjusting the Air Suspension Seat—If Equipped 89
Adjusting Pilot Control Lever Console Height 89
Operation—Monitor Operation 90
Monitor 90
Monitor Functions 91
Monitor Start-Up 92
Main Menu 93
Main Menu—Alarm List 94
Main Menu—Air Conditioner 99
Main Menu—Radio 101
Main Menu—Work Mode 102
Main Menu—Setting Menu 103
Main Menu—Setting Menu—Date and Time 104
Main Menu—Setting Menu—Attachment Name Input 104
Main Menu—Setting Menu—Auto-Shutdown 105
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 105
Main Menu—Setting Menu—Sub Meter Selection 105
Main Menu—Setting Menu—Rear View Camera Monitor 106
Main Menu—Setting Menu—Display Item Selection 107
Main Menu—Setting Menu—Brightness Adjustment 107
Main Menu—Setting Menu—Language 107
Main Menu—Setting Menu—Unit Selection 108
Main Menu—Setting Menu—Main Menu Sequence Change 108
Main Menu—Information Menu 109
Main Menu—Information Menu—Operation 110
Main Menu—Information Menu—Maintenance 111
Main Menu—Information Menu—Troubleshooting 111
Main Menu—Information Menu—Monitoring 112
Operation—Operating the Machine 113
Before Starting Work 113
Inspect Machine Daily Before Starting 113
Engine Break-In Period 114
Starting Engine 115
Cold Weather Start Aid 116
Cold Weather Warm-Up 117
Operate Within Machine Limits 118
Operator Ability 118
Travel Pedals and Levers 119
Control Levers 119
Operating in Water and Mud 120
Driving Up a Steep or Slippery Slope 121
Service ADVISOR™ Remote (SAR) Software Delivery Process 121
Service ADVISOR™ Remote (SAR) Operation 122
Lifting 124
Lower Boom With Engine Stopped 125
Parking the Machine 126
Loading Machine for Transport 127
Towing-Recovery Procedure 129
Machine Retrieval 129
Lifting the Machine 130
Maintenance—Machine 131
Required Emission-Related Information 131
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 131
Diesel Fuel 132
Lubricity of Diesel Fuel 133
Handling and Storing Diesel Fuel 133
Biodiesel Fuel 134
Testing Diesel Fuel 135
Supplemental Diesel Fuel Additives 135
Fuel Filters 135
Minimizing the Effect of Cold Weather on Diesel Engines 136
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 137
Diesel Engine Oil — Tier 3 and Stage IIIA 138
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 139
Diesel Engine Oil Service Interval for Operation at High Altitude 140
Oil Filters 140
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 141
Water Quality for Mixing with Coolant Concentrate 142
Operating in Warm Temperature Climates 142
Testing Coolant Freeze Point 143
Disposing of Coolant 143
Alternative and Synthetic Lubricants 144
Lubricant Storage 144
Mixing of Lubricants 144
Hydraulic Oil 145
Swing Gear Case and Travel Gear Case Oils 146
Pump Drive Gear Case Oil 146
Cab Tilt Oil—Tilt Cab Only 147
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 148
Maintenance—Periodic Maintenance 149
Service Machine at Specified Intervals 149
Check the Hour Meter Regularly 149
Prepare Machine for Maintenance 150
Open Access Doors for Service 151
Open Engine Cover for Service 153
Cab Tilting Procedure—Tilt Cab Only 154
Fuel Tank 154
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 155
Service Intervals 156
Required Parts 158
Maintenance—As Required 160
Remove and Clean Fuel Tank Inlet Screen 160
Drain Water and Sediment From Fuel Tank Sump 160
Clean Cab Fresh Air and Cab Recirculating Air Filters 161
Check and Adjust Track Sag 162
Clean Rear Camera Lens 163
Clean Radiator Air Inlet Screens 163
Check Windshield Washer Fluid Level—If Equipped 163
Lubricate Door Hinges 164
Clean and Tighten Battery Terminals 164
Replace Case Drain Filter—If Equipped 165
Maintenance—Every 10 Hours or Daily 166
Check Engine Oil Level 166
Check Engine Coolant Level 167
Check Hydraulic Tank Oil Level 168
Lubricate Front End Pin Joints 169
Lubricate Working Tool Pivots 169
Maintenance—Every 50 Hours or Weekly 170
Drain Primary Fuel Filter and Water Separator 170
Drain Final Fuel Filter 170
Drain Auxiliary Fuel Filter and Water Separator 171
Lubricate Swing Bearing 171
Maintenance—Initial Service—100 Hours 172
Inspect and Re-Torque Track Hardware 172
Maintenance—Initial Service—250 Hours 173
Drain and Refill Engine Oil and Replace Filter 173
Maintenance—Every 250 Hours 174
Check Swing Gear Case Oil Level 174
Drain Water and Sediment From Hydraulic Tank 175
Check Pump Drive Gear Case Oil Level 176
Check Hybrid Battery Electrolyte Level—If Equipped 177
Check Travel Gear Case Oil Level 179
Inspect Air Conditioner V-Belt 179
Inspect and Re-Torque Track Hardware 180
Take Engine Oil Sample 180
Maintenance—Every 500 Hours 181
Lubricate Swing Bearing Gear 181
Replace Primary Fuel Filter and Water Separator 182
Replace Final Fuel Filter 183
Replace Auxiliary Fuel Filter and Water Separator 184
Check Air Intake Hoses 184
Drain and Refill Engine Oil and Replace Filter 185
Check Cab Tilt Oil Level—Tilt Cab Only 186
Take Fluid Samples 186
Maintenance—Every 1000 Hours 187
Drain and Refill Swing Gear Case Oil 187
Replace Hydraulic Tank Oil Filter 188
Replace Pilot Oil Filter 189
Drain and Refill Pump Drive Gear Case Oil 190
Inspect Serpentine Belt 190
Remove and Clean Open Crankcase Ventilation (OCV) Hose 191
Replace Air Cleaner Elements 192
Replace Air Cleaner Dust Unloader Valve 193
Check Coolant Condition 193
Maintenance—Every 1500 Hours 194
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 194
Drain and Refill Cab Tilt Oil—Tilt Cab Only 196
Maintenance—Every 2000 Hours 197
Check and Adjust Engine Valve Lash 197
Drain and Refill Travel Gear Case Oil 197
Maintenance—Every 4000 Hours 198
Replace Engine Crankshaft Damper 198
Maintenance—Every 5000 Hours 199
Replace Hydraulic Tank Vent Cap Filter 199
Maintenance—Every 6000 Hours 200
Drain Cooling System 200
Cooling System Fill and Deaeration Procedure 202
Miscellaneous—Machine 203
Clean Machine Regularly 203
Inspect Seat Belt 203
Replacing Seat Belt 204
Bleed Fuel System 204
Bleed Hydraulic System 205
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 205
Inspect and Clean Polycarbonate Windows 207
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 208
Do Not Service Control Valves, Cylinders, Pumps, or Motors 208
Precautions for Alternator and Regulator 208
Handling, Checking, and Servicing Batteries Carefully 209
Using Battery Charger 210
Using Booster Batteries—24-Volt System 212
Replacing Batteries 212
Welding On Machine 213
Keep Electronic Control Unit Connectors Clean 213
Adding 12-Volt Accessories 213
JDLink™ Machine Monitoring System (MMS)—If Equipped 214
Replacing Fuses 215
Fluid Sampling Test Ports 216
Keep ROPS Installed Properly 217
Verified Anchor Point Information 217
Track Sag General Information 218
Check Track Shoe Hardware 218
Hardware Torque Specifications 218
Unified Inch Bolt and Screw Torque Values 219
Metric Bolt and Screw Torque Values 220
Miscellaneous—Operational Checkout 221
Operational Checkout 221
Diagnostic Trouble Code Check 221
Operational Checks—Key Switch Off, Engine Off Checks 221
Operational Checks—Key Switch On, Engine Off Checks 224
Operational Checks—Key Switch On, Engine On Checks 233
Miscellaneous—Troubleshooting 262
Troubleshooting Procedure 262
Engine 263
Hydraulic System 268
Front Attachments Electrical Controls 269
Electrical System 270
Software Update 272
Miscellaneous—Storage 273
Prepare Machine for Storage 273
Monthly Storage Procedure 274
Miscellaneous—Machine Numbers 275
Record Product Identification Number (PIN) 275
Record Engine Serial Number 275
Record Travel Motor Serial Numbers 275
Record Swing Motor Serial Number 276
Record Hydraulic Pump Serial Number 276
Keep Proof of Ownership 276
Keep Machines Secure 277
Miscellaneous—Specifications 278
Engine Specifications 278
Drain and Refill Capacities 279
Machine Specifications 280
Working Ranges 282
Lift Capacity—Standard Boom 285
Lift Capacity—High Lift Boom 286
Lift Capacity—Standard Boom With Tool Carrier 287
Lift Capacity—High Lift Boom With Tool Carrier 288
Machine Design Life 289
Eurasian Economic Union 289
Page Number 27
Section 1-1 31
Section 1-2 33
Section 1-3 42
Section 1-4 50
Section 1-5 54
Section 2-1 75
Section 2-2 90
Section 2-3 113
Section 3-1 131
Section 3-2 149
Section 3-3 160
Section 3-4 166
Section 3-5 170
Section 3-6 172
Section 3-7 173
Section 3-8 174
Section 3-9 181
Section 3-10 187
Section 3-11 194
Section 3-12 197
Section 3-13 198
Section 3-14 199
Section 3-15 200
Section 4-1 203
Section 4-2 221
Section 4-3 262
Section 4-4 273
Section 4-5 275
Section 4-6 278

S.V 04/24