John Deere 2154D Processor Operation Manual OMT231425 PDF Download

Description

John Deere 2154D Processor Operator’s Manual OMT231425 – PDF DOWNLOAD

• Product Number (P/N): OMT231425_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Processors
• Publication Type: Operator’s Manuals
• Associated Models: 2154D

TABLE OF CONTENTS:

John Deere 2154D Processor Operator’s Manual OMT231425 – PDF DOWNLOAD

2154D Processor 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 18
Recognize Safety Information 19
Follow Safety Instructions 19
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 20
Inspect Machine 20
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 21
Avoid High-Pressure Oils 21
Work In Ventilated Area 22
Prevent Fires 22
In Case of Machine Fire 22
Clean Debris from Machine 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 23
Dispose of Waste Properly 24
Prepare for Emergencies 24
Control Pattern 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 25
Operate Machine Safely 26
Avoid Work Site Hazards 26
Keep Riders Off Machine 27
Use Care When Swinging Machine 27
Travel Safely 27
Operate Booms With Care 28
Avoid Power Lines 28
Avoid Backover Accidents 28
Avoid Machine Tip Over 29
Operating On Slopes 29
Add and Operate Attachments Safely 29
Keep the Operator Protective Structure (OPS) in Place 30
Inspect and Maintain Operator Protective Structures and Guards 30
Saw Chain Hazard 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Machines Safely 32
Service Cooling System Safely 32
Prevent Acid Burns 33
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 34
Drive Metal Pins Safely 34
Chain Shot Guard Inspection 34
Safety—Safety Signs 37
Safety Signs 37
Operation—Operator’s Station 39
Pedals, Levers, and Panels 39
Control Lever Switches 39
Monitor Panel 40
Monitor Panel Functions 41
Front Switch Panel 42
Front Switch Panel Functions 43
Switch Panel 43
Pilot Shutoff Lever 44
Horn Switch 44
Travel Alarm and Travel Alarm Cancel Switch 44
Seat Heater Switch—If Equipped 45
Reversing Cooling Fan Switch—If Equipped 45
Cab Heater and Air Conditioner 46
Selecting Display Between Celsius and Fahrenheit 47
Operating the AM/FM Radio 47
Cab Door Handles 48
Opening Side Windows 48
Secondary Exit 48
Adjusting the Mechanical Suspension Seat 49
Adjusting the Air Suspension Seat—If Equipped 50
Adjusting Pilot Control Lever Console Height 51
Fire Extinguisher 51
Hydraulic Oil Tank Pressure Vent—If Equipped 52
Operation—Operating the Machine 53
Before Starting Work 53
Operator’s Daily Machine Check Before Starting 53
Engine Break-In Period 54
Starting Engine 54
Timer Operation 56
Preset Timer for Heater Start 56
Cold Weather Warm-Up 57
Travel Pedals and Levers 58
Control Levers 58
Control Lever Pattern Operation 60
Operating In Water and Mud 60
Driving Up a Steep or Slippery Slope 60
Lower Boom With Engine Stopped 61
Parking the Machine 62
Loading Machine On Trailer 62
Towing Machine 62
Tiedown Points 63
Machine Recovery 63
Maintenance—Machine 64
Diesel Fuel 64
Lubricity of Diesel Fuel 65
Handling and Storing Diesel Fuel 65
Biodiesel Fuel 66
Low Sulfur Diesel Fuel Conditioner 67
Testing Diesel Fuel 67
Minimizing the Effect of Cold Weather on Diesel Engines 68
Handling and Storing Diesel Fuel 69
Alternative and Synthetic Lubricants 69
Engine Break-In Oil 69
Diesel Engine Oil—Stage II Engine 70
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 71
Diesel Engine Oil—Tier 3 and Stage III A Engines 72
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 73
Hydraulic Oil 74
Swing Gear Case and Travel Gear Case Oils 76
Pump Gear Case Oil 76
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 77
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 78
Drain Intervals for Diesel Engine Coolant 79
John Deere COOL-GARD™ II Coolant Extender 79
Supplemental Coolant Additives 79
Operating in Warm Temperature Climates 80
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 80
Testing Diesel Engine Coolant 81
Maintenance—Periodic Maintenance 82
Service Machine at Specified Intervals 82
Check the Hour Meter Regularly 82
Engine Identification 82
Prepare Machine for Maintenance 83
Open Access Doors for Service 83
Open Engine Cover for Service 83
Fuel Tank 83
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 84
Periodic Maintenance Record Keeping System 85
Maintenance—As Required 88
Drain Water Separator 88
Clean Fuel Tank Inlet Screen 88
Clean Fuel Suction Screen 88
Drain Fuel Tank Sump 89
Check Windshield Washer Fluid Level 89
Clean Air Cleaner Dust Unloader Valve 89
Clean Air Inlet Screen and Cooling Package 90
Check Track Sag 91
Adjust Track Sag 91
Check Coolant 93
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 93
Replace High Pressure Supply Filter 94
Replace Case Drain Filter 94
Maintenance—Every 10 Hours or Daily 95
Lubricate Front End Pin Joints 95
Check Hydraulic Tank Oil Level 96
Check Engine Oil Level 98
Check Surge Tank Coolant Level 99
Chain Shot Guard Inspection 99
Maintenance—Initial Service – 50 Hours 102
Inspect and Re-Torque Track Hardware 102
Maintenance—Every 50 Hours 103
Lubricate Swing Bearing 103
Maintenance—Initial Service – 250 Hours 104
Change Engine Break-In Oil and Replace Filter 104
Maintenance—Every 250 Hours 105
Take Engine Oil Sample 105
Check Swing Gear Case Oil Level 105
Drain Hydraulic Tank Sump 106
Check Pump Drive Gear Case Oil Level 107
Clean Primary Air Cleaner Element 108
Check Battery Electrolyte Level and Terminals 109
Check Travel Gear Case Oil Level 111
Inspect and Re-Torque Track Hardware 111
Maintenance—Every 500 Hours 112
Lubricate Swing Bearing Gear 112
Change Engine Oil and Replace Filter 113
Replace Water Separator 114
Replace Final Fuel Filter 114
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 115
Check Air Intake Hoses 115
Clean Cab Fresh Air and Recirculating Air Filters 116
Take Fluid Samples 116
Maintenance—Every 1000 Hours 117
Change Swing Gear Case Oil 117
Replace Hydraulic Oil Tank Oil Filter 117
Replace Pilot Oil Filter 120
Clean the Engine Crankcase Ventilation Tube 122
Change Pump Drive Gear Case Oil 122
Inspect Fan Belt 123
Replace Air Cleaner Elements 124
Replace Air Cleaner Dust Unloader Valve 124
Check Coolant 125
Replace Fuel Tank Breather (S N 211015— ) 125
Maintenance—Every 1500 Hours 126
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 126
Maintenance—Every 2000 Hours 129
Check and Adjust Engine Valve Lash 129
Change Travel Gear Case Oil 129
Maintenance—Every 5000 Hours 130
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 130
Replace Hydraulic Cap Breather Element—If Equipped 132
Replace Hydraulic Tank Vent Cap Filter—If Equipped 133
Replace Engine Crankshaft Damper 134
Maintenance—Every 6000 Hours 135
Drain Cooling System 135
Cooling System Fill and Deaeration Procedure 137
Miscellaneous—Machine 138
Inspect and Clean Polycarbonate Windows 138
Check and Adjust Air Conditioner Belt 139
Bleed Fuel System 139
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 139
Do Not Service Control Valves, Cylinders, Pumps, or Motors 140
Precautions for Alternator and Regulator 140
JDLink™ Machine Monitoring System (MMS)—If Equipped 140
Using Diagnostic Gauge to Access Engine Information 141
Main Menu Navigation 141
Engine Configuration Data 143
Accessing Stored Trouble Codes 144
Accessing Active Trouble Codes 146
Adjusting Backlighting 148
Adjusting Contrast 149
Selecting Units Of Measurement 151
Setup 1-Up Display 153
Setup 4-Up Display 158
Using Booster Batteries—24-Volt System 163
Handling, Checking, and Servicing Batteries Carefully 164
Using Battery Charger 165
Replacing Batteries 166
Adding 12—Volt Accessories 167
Replacing Fuses 167
Fluid Sampling Test Ports—If Equipped 171
Welding On Machine 171
Clean Machine Regularly 171
Inspect and Clean Windows 172
Track Sag General Information 172
Unified Inch Bolt and Screw Torque Values 173
Metric Bolt and Screw Torque Values 174
Miscellaneous—Operational Checkout 175
Operational Checkout 175
Miscellaneous—Troubleshooting 208
Using Troubleshooting Charts 208
Engine 209
Electrical System 212
Front Attachments Electrical Controls 214
Hydraulic System 215
Miscellaneous—Storage 217
Prepare Machine for Storage 217
Monthly Storage Procedure 218
Miscellaneous—Machine Numbers 219
Record Product Identification Number (PIN) 219
Record Engine Serial Number 219
Record Travel Motor Serial Numbers 219
Record Swing Motor Serial Number 220
Record Hydraulic Pump Serial Number 220
Keep Proof of Ownership 220
Keep Machines Secure 221
Miscellaneous—Specifications 222
2154D Engine Specifications 222
2154D Drain and Refill Capacities 222
2154D Processor Machine Specifications 223
2154D Processor Working Ranges 225
2154D Processor—Lift Capacity, kg (lb) 226
EC Declaration of Conformity 227
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 32
Section 1-5 37
Section 2-1 39
Section 2-2 53
Section 3-1 64
Section 3-2 82
Section 3-3 88
Section 3-4 95
Section 3-5 102
Section 3-6 103
Section 3-7 104
Section 3-8 105
Section 3-9 112
Section 3-10 117
Section 3-11 126
Section 3-12 129
Section 3-13 130
Section 3-14 135
Section 4-1 138
Section 4-2 175
Section 4-3 208
Section 4-4 217
Section 4-5 219
Section 4-6 222

S.V 04/24