John Deere 2154D Processor Operator’s Manual OMT231425 – PDF DOWNLOAD

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John Deere 2154D Processor Operator’s Manual OMT231425 – PDF DOWNLOAD

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John Deere 2154D Processor Operator’s Manual OMT231425 – PDF DOWNLOAD

P/N: OMT231425_81
Language: English
Division: Forestry
Product Lines: Processors
Publication Type: Operator’s Manuals
Associated Models: 2154D
Series: D SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2154D Processor Operator’s Manual OMT231425 – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 20
Recognize Safety Information 21
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 22
Avoid Unauthorized Machine Modifications 22
Inspect Machine 23
Stay Clear of Moving Parts 23
Avoid High-Pressure Fluids 23
Avoid High-Pressure Oils 24
Work In Ventilated Area 24
Prevent Fires 25
In Case of Machine Fire 25
Clean Debris from Machine 26
Prevent Battery Explosions 26
Handle Chemical Products Safely 26
Dispose of Waste Properly 27
Prepare for Emergencies 27
Control Pattern 27
Safety—Operating Precautions 28
Use Steps and Handholds Correctly 28
Start Only From Operator’s Seat 28
Use and Maintain Seat Belt 28
Prevent Unintended Machine Movement 28
Operate Machine Safely 29
Avoid Work Site Hazards 29
Keep Riders Off Machine 30
Use Care When Swinging Machine 30
Travel Safely 30
Operate Booms With Care 31
Avoid Power Lines 31
Avoid Backover Accidents 31
Avoid Machine Tip Over 32
Operating On Slopes 32
Add and Operate Attachments Safely 32
Keep the Operator Protective Structure (OPS) in Place 33
Inspect and Maintain Operator Protective Structures and Guards 33
Saw Chain Hazard 34
Safety—Maintenance Precautions 35
Park and Prepare for Service Safely 35
Service Machines Safely 35
Service Cooling System Safely 35
Prevent Acid Burns 36
Remove Paint Before Welding or Heating 36
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Chain Shot Guard Inspection 37
Safety—Safety Signs 39
Safety Signs 39
Operation—Operator’s Station 41
Pedals, Levers, and Panels 41
Control Lever Switches 41
Monitor Panel 42
Monitor Panel Functions 43
Front Switch Panel 44
Front Switch Panel Functions 45
Switch Panel 45
Pilot Shutoff Lever 46
Horn Switch 46
Travel Alarm and Travel Alarm Cancel Switch 46
Seat Heater Switch—If Equipped 47
Reversing Cooling Fan Switch—If Equipped 47
Cab Heater and Air Conditioner 48
Selecting Display Between Celsius and Fahrenheit 49
Operating the AM/FM Radio 49
Cab Door Handles 50
Opening Side Windows 50
Secondary Exit 51
Adjusting the Mechanical Suspension Seat 51
Adjusting the Air Suspension Seat—If Equipped 52
Adjusting Pilot Control Lever Console Height 53
Fire Extinguisher 53
Hydraulic Oil Tank Pressure Vent—If Equipped 54
Operation—Operating the Machine 55
Before Starting Work 55
Operator’s Daily Machine Check Before Starting 55
Engine Break-In Period 56
Starting Engine 56
Timer Operation 58
Preset Timer for Heater Start 59
Cold Weather Warm-Up 59
Travel Pedals and Levers 60
Control Levers 61
Control Lever Pattern Operation 62
Operating In Water and Mud 62
Driving Up a Steep or Slippery Slope 63
Lower Boom With Engine Stopped 63
Parking the Machine 64
Loading Machine On Trailer 64
Towing Machine 65
Tiedown Points 65
Machine Recovery 65
Maintenance—Machine 66
Diesel Fuel 66
Lubricity of Diesel Fuel 67
Handling and Storing Diesel Fuel 67
Biodiesel Fuel 68
Low Sulfur Diesel Fuel Conditioner 69
Testing Diesel Fuel 69
Minimizing the Effect of Cold Weather on Diesel Engines 70
Handling and Storing Diesel Fuel 71
Alternative and Synthetic Lubricants 71
Engine Break-In Oil 71
Diesel Engine Oil—Stage II Engine 72
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 73
Diesel Engine Oil—Tier 3 and Stage III A Engines 74
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 75
Hydraulic Oil 76
Swing Gear Case and Travel Gear Case Oils 78
Pump Gear Case Oil 78
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 79
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 80
Drain Intervals for Diesel Engine Coolant 81
John Deere COOL-GARD™ II Coolant Extender 81
Supplemental Coolant Additives 82
Operating in Warm Temperature Climates 82
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 83
Testing Diesel Engine Coolant 84
Maintenance—Periodic Maintenance 85
Service Machine at Specified Intervals 85
Check the Hour Meter Regularly 85
Engine Identification 85
Prepare Machine for Maintenance 86
Open Access Doors for Service 86
Open Engine Cover for Service 86
Fuel Tank 86
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 87
Periodic Maintenance Record Keeping System 88
Maintenance—As Required 91
Drain Water Separator 91
Clean Fuel Tank Inlet Screen 91
Clean Fuel Suction Screen 91
Drain Fuel Tank Sump 92
Check Windshield Washer Fluid Level 92
Clean Air Cleaner Dust Unloader Valve 92
Clean Air Inlet Screen and Cooling Package 93
Check Track Sag 94
Adjust Track Sag 95
Check Coolant 96
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 97
Replace High Pressure Supply Filter 97
Replace Case Drain Filter 98
Maintenance—Every 10 Hours or Daily 99
Lubricate Front End Pin Joints 99
Check Hydraulic Tank Oil Level 100
Check Engine Oil Level 103
Check Surge Tank Coolant Level 103
Chain Shot Guard Inspection 104
Maintenance—Initial Service – 50 Hours 106
Inspect and Re-Torque Track Hardware 106
Maintenance—Every 50 Hours 107
Lubricate Swing Bearing 107
Maintenance—Initial Service – 250 Hours 108
Change Engine Break-In Oil and Replace Filter 108
Maintenance—Every 250 Hours 109
Take Engine Oil Sample 109
Check Swing Gear Case Oil Level 109
Drain Hydraulic Tank Sump 110
Check Pump Drive Gear Case Oil Level 111
Clean Primary Air Cleaner Element 112
Check Battery Electrolyte Level and Terminals 113
Check Travel Gear Case Oil Level 115
Inspect and Re-Torque Track Hardware 116
Maintenance—Every 500 Hours 117
Lubricate Swing Bearing Gear 117
Change Engine Oil and Replace Filter 118
Replace Water Separator 119
Replace Final Fuel Filter 119
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 120
Check Air Intake Hoses 120
Clean Cab Fresh Air and Recirculating Air Filters 121
Take Fluid Samples 122
Maintenance—Every 1000 Hours 123
Change Swing Gear Case Oil 123
Replace Hydraulic Oil Tank Oil Filter 123
Replace Pilot Oil Filter 126
Clean the Engine Crankcase Ventilation Tube 128
Change Pump Drive Gear Case Oil 128
Inspect Fan Belt 129
Replace Air Cleaner Elements 130
Replace Air Cleaner Dust Unloader Valve 130
Check Coolant 131
Replace Fuel Tank Breather (S N 211015— ) 131
Maintenance—Every 1500 Hours 132
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 132
Maintenance—Every 2000 Hours 134
Check and Adjust Engine Valve Lash 134
Change Travel Gear Case Oil 134
Maintenance—Every 5000 Hours 135
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 135
Replace Hydraulic Cap Breather Element—If Equipped 137
Replace Hydraulic Tank Vent Cap Filter—If Equipped 137
Replace Engine Crankshaft Damper 138
Maintenance—Every 6000 Hours 139
Drain Cooling System 139
Cooling System Fill and Deaeration Procedure 141
Miscellaneous—Machine 142
Inspect and Clean Polycarbonate Windows 142
Check and Adjust Air Conditioner Belt 143
Bleed Fuel System 143
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 144
Do Not Service Control Valves, Cylinders, Pumps, or Motors 144
Precautions for Alternator and Regulator 144
JDLink™ Machine Monitoring System (MMS)—If Equipped 144
Using Diagnostic Gauge to Access Engine Information 145
Main Menu Navigation 145
Engine Configuration Data 147
Accessing Stored Trouble Codes 148
Accessing Active Trouble Codes 150
Adjusting Backlighting 152
Adjusting Contrast 153
Selecting Units Of Measurement 155
Setup 1-Up Display 157
Setup 4-Up Display 163
Using Booster Batteries—24-Volt System 167
Handling, Checking, and Servicing Batteries Carefully 168
Using Battery Charger 169
Replacing Batteries 170
Adding 12—Volt Accessories 171
Replacing Fuses 171
Fluid Sampling Test Ports—If Equipped 176
Welding On Machine 176
Clean Machine Regularly 176
Inspect and Clean Windows 177
Track Sag General Information 177
Unified Inch Bolt and Screw Torque Values 178
Metric Bolt and Screw Torque Values 179
Miscellaneous—Operational Checkout 180
Operational Checkout 180
Diagnostic Trouble Codes Check 180
Operational Checks—Key Switch OFF, Engine OFF 180
Operational Checks—Key Switch ON, Engine OFF 181
Operational Checks—Key Switch ON, Engine ON 187
Miscellaneous—Troubleshooting 218
Using Troubleshooting Charts 218
Engine 219
Electrical System 222
Front Attachments Electrical Controls 224
Hydraulic System 225
Miscellaneous—Storage 227
Prepare Machine for Storage 227
Monthly Storage Procedure 228
Miscellaneous—Machine Numbers 229
Record Product Identification Number (PIN) 229
Record Engine Serial Number 229
Record Travel Motor Serial Numbers 229
Record Swing Motor Serial Number 230
Record Hydraulic Pump Serial Number 230
Keep Proof of Ownership 230
Keep Machines Secure 231
Miscellaneous—Specifications 232
2154D Engine Specifications 232
2154D Drain and Refill Capacities 232
2154D Processor Machine Specifications 233
2154D Processor Working Ranges 235
2154D Processor—Lift Capacity, kg (lb) 237
EC Declaration of Conformity 238
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 28
Section 1-4 35
Section 1-5 39
Section 2-1 41
Section 2-2 55
Section 3-1 66
Section 3-2 85
Section 3-3 91
Section 3-4 99
Section 3-5 106
Section 3-6 107
Section 3-7 108
Section 3-8 109
Section 3-9 117
Section 3-10 123
Section 3-11 132
Section 3-12 134
Section 3-13 135
Section 3-14 139
Section 4-1 142
Section 4-2 180
Section 4-3 218
Section 4-4 227
Section 4-5 229
Section 4-6 232

S.V 04/24