John Deere 2154D Road Builder Operator’s Manual OMT231416 – PDF DOWNLOAD

Description

John Deere 2154D Road Builder Operator’s Manual OMT231416 – PDF DOWNLOAD

• Product Number (P/N): OMT231416_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Road Builders
• Publication Type: Operator’s Manuals
• Associated Models: 2154D

TABLE OF CONTENTS:

John Deere 2154D Road Builder Operator’s Manual OMT231416 – PDF DOWNLOAD

2154D Road Builder 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 18
Information for European Union Directives Compliance 19
Recognize Safety Information 21
Follow Safety Instructions 21
Operate Only If Qualified 21
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 22
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 23
Avoid High-Pressure Oils 23
Work In Ventilated Area 24
Prevent Fires 24
In Case of Machine Fire 24
Clean Debris From Machine 25
Prevent Battery Explosions 25
Handle Chemical Products Safely 25
Dispose of Waste Properly 26
Prepare for Emergencies 26
Control Pattern 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 27
Operate Machine Safely 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Use Care When Swinging Machine 29
Travel Safely 29
Operate Booms With Care 30
Avoid Power Lines 30
Avoid Backover Accidents 30
Avoid Machine Tip Over and Machine Damage 31
Use Special Care When Lifting Objects 31
Operating On Slopes 31
Add and Operate Attachments Safely 32
Keep the Operator Protective Structure (OPS) in Place 32
Inspect and Maintain Operator Protective Structures and Guards 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 33
Prevent Acid Burns 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 35
Drive Metal Pins Safely 35
Safety—Safety Signs 36
Safety Signs 36
Operation—Operator’s Station 38
Pedals, Levers, and Panels 38
Control Lever Switches 39
Monitor Panel 39
Monitor Panel Functions 40
Front Switch Panel 41
Front Switch Panel Functions 42
Switch Panel 43
Pilot Shutoff Lever 43
Power Boost Button 43
Travel Alarm and Travel Alarm Cancel Switch 44
Seat Heater Switch—If Equipped 44
Reversing Cooling Fan Switch—If Equipped 44
Cab Heater and Air Conditioner—Side Entry Cab 45
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 46
Cab Heater and Air Conditioner—Rear Entry Cab 46
Operating the AM/FM Radio 47
Side Entry Cab Door Handles 47
Rear Entry Cab Door Handles 48
Opening Side Windows 48
Secondary Exit 48
Adjusting the Mechanical Suspension Seat 50
Adjusting the Air Suspension Seat—If Equipped 51
Adjusting Pilot Control Lever Console Height 52
Fire Extinguisher 52
Hydraulic Oil Tank Pressure Vent—If Equipped 53
Operation—Operating the Machine 54
Before Starting Work 54
Operator’s Daily Machine Check Before Starting 54
Engine Break-In Period 55
Starting Engine 55
Timer Operation 57
Preset Timer for Heater Start 57
Cold Weather Warm-Up 58
Travel Pedals and Levers 59
Control Levers 59
Control Lever Pattern Operation 61
Operating In Water and Mud 61
Driving Up a Steep or Slippery Slope 61
Lifting 62
Lower Boom With Engine Stopped 63
Parking the Machine 64
Loading Machine On Trailer 64
Cab Tilting Procedure 65
Towing Machine 66
Tiedown Points 66
Machine Recovery 66
Maintenance—Machine 67
Diesel Fuel 67
Lubricity of Diesel Fuel 68
Handling and Storing Diesel Fuel 68
Biodiesel Fuel 69
Low Sulfur Diesel Fuel Conditioner 70
Testing Diesel Fuel 70
Minimizing the Effect of Cold Weather on Diesel Engines 71
Handling and Storing Diesel Fuel 72
Alternative and Synthetic Lubricants 72
Engine Break-In Oil 72
Diesel Engine Oil—Stage II Engine 73
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 74
Diesel Engine Oil—Tier 3 and Stage III A Engines 75
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 76
Diesel Engine Oil — Tier 3 and Stage IIIA 77
Diesel Engine Oil and Filter Service Intervals 78
Hydraulic Oil 79
Swing Gear Case and Travel Gear Case Oils 81
Pump Gear Case Oil 81
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 82
Cab and Riser Tilt Power Pack Oil 83
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 84
Drain Intervals for Diesel Engine Coolant 85
John Deere COOL-GARD™ II Coolant Extender 85
Supplemental Coolant Additives 85
Operating in Warm Temperature Climates 86
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 86
Testing Diesel Engine Coolant 87
Maintenance—Periodic Maintenance 88
Service Machine at Specified Intervals 88
Check the Hour Meter Regularly 88
Engine Identification 88
Prepare Machine for Maintenance 89
Open Access Doors for Service 89
Open Engine Cover for Service 89
Fuel Tank 89
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 90
Periodic Maintenance Record Keeping System 91
Maintenance—As Required 94
Drain Water Separator 94
Clean Fuel Tank Inlet Screen 94
Clean Fuel Suction Screen 94
Drain Fuel Tank Sump 95
Check Windshield Washer Fluid Level 95
Clean Air Cleaner Dust Unloader Valve 95
Clean Air Inlet Screen and Cooling Package 96
Check Track Sag 97
Adjust Track Sag 97
Check Coolant 99
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 99
Maintenance—Every 10 Hours or Daily 100
Lubricate Front End Pin Joints 100
Check Hydraulic Tank Oil Level 101
Check Engine Oil Level 103
Check Surge Tank Coolant Level 104
Maintenance—Initial Service—50 Hours 105
Inspect and Re-Torque Track Hardware 105
Maintenance—Every 50 Hours 106
Lubricate Swing Bearing 106
Maintenance—Initial Service – 250 Hours 107
Change Engine Break-In Oil and Replace Filter 107
Maintenance—Every 250 Hours 108
Take Engine Oil Sample 108
Check Swing Gear Case Oil Level 108
Drain Hydraulic Tank Sump 109
Check Pump Drive Gear Case Oil Level 110
Clean Primary Air Cleaner Element 111
Check Battery Electrolyte Level and Terminals 112
Check Travel Gear Case Oil Level 114
Inspect and Re-Torque Track Hardware 114
Maintenance—Every 500 Hours 115
Lubricate Swing Bearing Gear 115
Change Engine Oil and Replace Filter 116
Replace Water Separator 117
Replace Final Fuel Filter 117
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 118
Check Air Intake Hoses 118
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 119
Take Fluid Samples 119
Maintenance—Every 1000 Hours 120
Change Swing Gear Case Oil 120
Replace Hydraulic Oil Tank Oil Filter 120
Replace Pilot Oil Filter 123
Clean the Engine Crankcase Ventilation Tube 125
Change Pump Drive Gear Case Oil 125
Inspect Fan Belt 126
Replace Air Cleaner Elements 127
Replace Air Cleaner Dust Unloader Valve 127
Check Coolant 128
Replace Fuel Tank Breather (S N 211015— ) 128
Maintenance—Every 1500 Hours 129
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 129
Maintenance—Every 2000 Hours 132
Check and Adjust Engine Valve Lash 132
Change Travel Gear Case Oil 132
Maintenance—Every 5000 Hours 133
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 133
Replace Hydraulic Cap Breather Element—If Equipped 135
Replace Hydraulic Tank Vent Cap Filter—If Equipped 136
Replace Engine Crankshaft Damper 137
Maintenance—Every 6000 Hours 138
Drain Cooling System 138
Cooling System Fill and Deaeration Procedure 140
Miscellaneous—Machine 141
Inspect and Clean Polycarbonate Windows 141
Check and Adjust Air Conditioner Belt 142
Bleed Fuel System 142
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 142
Do Not Service Control Valves, Cylinders, Pumps, or Motors 143
Precautions for Alternator and Regulator 143
JDLink™ Machine Monitoring System (MMS)—If Equipped 143
Using Diagnostic Gauge to Access Engine Information 144
Main Menu Navigation 144
Engine Configuration Data 146
Accessing Stored Trouble Codes 147
Accessing Active Trouble Codes 149
Adjusting Backlighting 151
Adjusting Contrast 152
Selecting Units Of Measurement 154
Setup 1-Up Display 156
Setup 4-Up Display 161
Using Booster Batteries—24-Volt System 166
Handling, Checking, and Servicing Batteries Carefully 167
Using Battery Charger 168
Replacing Batteries 169
Adding 12—Volt Accessories 170
Replacing Fuses 170
Fluid Sampling Test Ports—If Equipped 174
Welding On Machine 174
Clean Machine Regularly 174
Check and Clean Windshield Regularly 175
Track Sag General Information 175
Unified Inch Bolt and Screw Torque Values 176
Metric Bolt and Screw Torque Values 177
Miscellaneous—Operational Checkout 178
Operational Checkout 178
Miscellaneous—Troubleshooting 215
Using Troubleshooting Charts 215
Engine 216
Electrical System 219
Front Attachments Electrical Controls 221
Hydraulic System 222
Miscellaneous—Storage 224
Prepare Machine for Storage 224
Monthly Storage Procedure 225
Miscellaneous—Machine Numbers 226
Record Product Identification Number (PIN) 226
Record Engine Serial Number 226
Record Travel Motor Serial Numbers 226
Record Swing Motor Serial Number 227
Record Hydraulic Pump Serial Number 227
Keep Proof of Ownership 227
Keep Machines Secure 228
Miscellaneous—Specifications 229
2154D Engine Specifications 229
2154D Drain and Refill Capacities 229
2154D Road Builder Machine Specifications 230
2154D Road Builder Working Ranges 232
2154D Road Builder—Lift Capacity, kg (lb) 233
EC Declaration of Conformity 234
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 27
Section 1-4 33
Section 1-5 36
Section 2-1 38
Section 2-2 54
Section 3-1 67
Section 3-2 88
Section 3-3 94
Section 3-4 100
Section 3-5 105
Section 3-6 106
Section 3-7 107
Section 3-8 108
Section 3-9 115
Section 3-10 120
Section 3-11 129
Section 3-12 132
Section 3-13 133
Section 3-14 138
Section 4-1 141
Section 4-2 178
Section 4-3 215
Section 4-4 224
Section 4-5 226
Section 4-6 229

S.V 04/24