John Deere 2154G Forestry Excavator Operator’s Manual OMT361329X19 PDF

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John Deere 2154G Forestry Excavator Operator’s Manual OMT361329X19 – PDF DOWNLOAD

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John Deere 2154G Forestry Excavator Operator’s Manual OMT361329X19 – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 2154G Forestry Excavator Operator’s Manual OMT361329X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 37
Safety and Operator Convenience Features 37
Safety—General Precautions 39
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 39
Recognize Safety Information 40
Follow Safety Instructions 41
Prepare for Emergencies 41
Operate Only If Qualified 41
Wear Protective Equipment 42
Protect Against Noise 42
Avoid Unauthorized Machine Modifications 42
Control Pattern 42
Control Pattern Selector—If Equipped 43
Inspect Machine 43
Stay Clear of Moving Parts 43
Avoid High-Pressure Fluids 43
Avoid High-Pressure Oils 44
Work In Ventilated Area 44
Avoid Static Electricity Risk When Refueling 45
Prevent Fires, Clean Debris From Machine 46
In Case of Machine Fire 46
Clean Debris from Machine 47
Prevent Battery Explosions 47
Handle Chemical Products Safely 47
Handle Starting Fluid Safely 48
Decommissioning — Proper Recycling and Disposal of Fluids and Components 48
Exhaust Filter Ash Handling and Disposal 48
Add Cab Guarding for Special Uses 49
Safety—Operating Precautions 50
Use Steps and Handholds Correctly 50
Start Only From Operator’s Seat 50
Use and Maintain Seat Belt 50
Heated and Ventilated Operator’s Seat 51
Prevent Unintended Machine Movement 51
Avoid Work Site Hazards 52
Keep Riders Off Machine 52
Avoid Backover Accidents 53
Avoid Machine Tip Over and Machine Damage 53
Use Special Care When Lifting Objects 54
Use Care When Swinging Machine 54
Operate Boom With Care 54
Avoid Power Lines 55
Operating on Slopes 55
Inspect and Maintain ROPS 55
Keep the Operator Protective Structure (OPS) in Place 55
Travel Safely 56
Prevent Acid Burns 56
Add and Operate Attachments Safely 56
Saw Chain Hazard 57
Safety—Maintenance Precautions 58
Park and Prepare for Service Safely 58
Service Machines Safely 58
Service Cooling System Safely 59
Remove Paint Before Welding or Heating 59
Make Welding Repairs Safely 59
Drive Metal Pins Safely 60
Use Proper Lifting Equipment 60
Clean Exhaust Filter Safely 61
Chain Shot Guard Inspection 62
Safety—Safety Signs and Other Instructions 64
Safety Signs and Other Instructions 64
Operation—Operator’s Station 89
Pedals, Levers, and Panels 89
Switch Panel 89
Switch Panel Functions 90
Rear Panel 91
Horn Button 92
Power Boost Button 92
Pilot Shutoff Lever 93
Left Console 93
Travel Alarm and Travel Alarm Cancel Switch 94
Cab Dome Light Switch 94
Horn Switch—Processor Only 94
Reversing Fan Switch—If Equipped 95
Max Speed Program Switch—If Equipped 95
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 96
Right Console 97
Exhaust Filter Parked Cleaning Switch 98
Service and Access Lights Switch—If Equipped 99
Service ADVISOR™ Remote (SAR) Switch 100
USB Charge Port—If Equipped 101
Attachment Combo Switch—If Equipped 102
Cab Heater and Air Conditioner 103
Selecting Display Between Celsius and Fahrenheit 104
Operating the AM/FM Radio 105
Satellite Radio—If Equipped 107
Hydraulic Oil Level Alarm—If Equipped 109
Fire Extinguisher Mounting Location 110
Alternative Exit 110
Adjusting the Air Suspension Seat 112
Adjusting the Mechanical Suspension Seat—If Equipped 116
Adjusting Pilot Control Lever Console Height 116
Adjusting Pull-Down Sunshades—If Equipped 117
Side Monitor—If Equipped 118
Operation—Monitor Operation 119
Monitor 119
Monitor Functions 120
Aftertreatment Indicators Overview 122
Monitor Start-Up 123
Main Menu 124
Main Menu—Alarm List 125
Main Menu—Air Conditioner 132
Main Menu—Radio 134
Main Menu—Setting Menu 135
Main Menu—Setting Menu—Date and Time 136
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 136
Main Menu—Setting Menu—Attachment Name Input 137
Main Menu—Setting Menu—Auto-Shutdown 137
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 138
Main Menu—Setting Menu—Sub Meter Selection 139
Main Menu—Setting Menu—Rear View Camera Monitor 140
Main Menu—Setting Menu—Display Item Selection 141
Main Menu—Setting Menu—Brightness Adjustment 141
Main Menu—Setting Menu—Language 141
Main Menu—Setting Menu—Unit Selection 142
Main Menu—Setting Menu—Main Menu Sequence Change 142
Main Menu—Information Menu 143
Main Menu—Information Menu—Operation 144
Main Menu—Information Menu—Maintenance 145
Main Menu—Information Menu—Troubleshooting 145
Main Menu—Information Menu—Monitoring 146
Operation—Operating the Machine 147
Before Starting Work 147
Operator Ability 147
Inspect Machine Daily Before Starting 148
Battery Disconnect Switch 149
Engine Break-In Period 149
Starting Engine 150
Cold Weather Start Aid 151
Cold Weather Warm-Up 152
Operate Within Machine Limits 153
Travel Pedals and Levers 153
Control Levers 154
Attachment Combo Control Levers—If Equipped 156
Required Machine Stop Warning 156
Exhaust Filter 158
Exhaust Filter Parked Cleaning 160
Selective Catalytic Reduction (SCR) System Overview 162
Service ADVISOR™ Remote (SAR) Software Delivery Process 163
Service ADVISOR™ Remote (SAR) Operation 164
Operating in Water and Mud 165
Driving Up a Steep or Slippery Slope 166
Lifting 167
Lower Boom With Engine Stopped 168
Parking the Machine 169
Loading Machine for Transport 170
Towing-Recovery Procedure 172
Machine Retrieval 172
Lifting the Machine 173
Maintenance—Machine 174
Required Emission-Related Information 174
Diesel Fuel 174
Diesel Fuel Specifications 175
Lubricity of Diesel Fuel 175
Handling and Storing Diesel Fuel 175
Biodiesel Fuel 176
Testing Diesel Fuel 177
Supplemental Diesel Fuel Additives 177
Fuel Filters 177
Minimizing the Effect of Cold Weather on Diesel Engines 178
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 179
Refilling Diesel Exhaust Fluid (DEF) Tank 180
Testing Diesel Exhaust Fluid (DEF) 181
Storing Diesel Exhaust Fluid (DEF) 181
Disposal of Diesel Exhaust Fluid (DEF) 182
Alternative and Synthetic Lubricants 182
Mixing of Lubricants 182
Lubricant Storage 182
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 183
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 184
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 185
Diesel Engine Oil Service Interval for Operation at High Altitude 185
Oil Filters 186
Hydraulic Oil 187
Swing Gear Case and Travel Gear Case Oils 188
Pump Drive Gear Case Oil 188
Cab Tilt Oil—Rear Entry Cab Only 189
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 189
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 190
Water Quality for Mixing with Coolant Concentrate 191
Operating in Warm Temperature Climates 191
Testing Coolant Freeze Point 192
Disposing of Coolant 192
Maintenance—Periodic Maintenance 193
Service Machine at Specified Intervals 193
Check the Hour Meter Regularly 193
Prepare Machine for Maintenance 194
Open Access Doors for Service 195
Open Engine Cover for Service 196
Cab Tilting Procedure—Rear Entry Cab Only 197
Fuel Tank 197
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 198
Service Intervals 199
Required Parts 201
Maintenance—As Required 203
Remove and Clean Fuel Tank Inlet Screen 203
Drain Water and Sediment From Fuel Tank Sump 203
Clean Cab Fresh Air and Cab Recirculating Air Filters 204
Check and Adjust Track Sag 208
Clean Rear Camera Lens—If Equipped 209
Clean Radiator Air Inlet Screens 210
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 211
Lubricate Door Hinges 211
Service Exhaust Filter 212
Clean and Tighten Battery Terminals 212
Replace High-Pressure Supply Filter—If Equipped 213
Replace Case Drain Filter—If Equipped 214
Maintenance—Every 10 Hours or Daily 215
Check Engine Oil Level 215
Check Engine Coolant Level 216
Check Hydraulic Tank Oil Level 217
Lubricate Front End Pin Joints 220
Lubricate Working Tool Pivots—If Equipped 222
Maintenance—Every 50 Hours or Weekly 223
Drain Primary Fuel Filter and Water Separator 223
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 223
Lubricate Swing Bearing 224
Maintenance—Every 100 Hours 225
Inspect and Re-Torque Track Hardware 225
Maintenance—Every 250 Hours 226
Check Swing Gear Case Oil Level 226
Drain Water and Sediment From Hydraulic Tank 227
Check Pump Drive Gear Case Oil Level 229
Check Hybrid Battery Electrolyte Level—If Equipped 230
Check Travel Gear Case Oil Level 232
Take Engine Oil Sample 232
Maintenance—Every 500 Hours 233
Lubricate Swing Bearing Gear 233
Replace Primary Fuel Filter and Water Separator 234
Replace Final Fuel Filter 235
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 236
Check Air Intake Hoses 236
Drain and Refill Engine Oil and Replace Filter 237
Check Cab Tilt Oil Level—Rear Entry Cab Only 238
Take Fluid Samples 238
Maintenance—Every 1000 Hours 239
Drain and Refill Swing Gear Case Oil 239
Replace Hydraulic Tank Oil Filter 240
Replace Pilot Oil Filter 242
Inspect Serpentine Belt 244
Drain and Refill Pump Drive Gear Case Oil 244
Remove and Clean Open Crankcase Ventilation (OCV) Hose 245
Replace Air Cleaner Elements 246
Replace Air Cleaner Dust Unloader Valve 247
Replace Fuel Tank Breather 247
Check Coolant Condition 248
Maintenance—Every 2000 Hours 249
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 249
Check and Adjust Engine Valve Lash 251
Drain and Refill Travel Gear Case Oil 251
Replace Open Crankcase Ventilation (OCV) Filter 252
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 252
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 254
Maintenance—Every 4000 Hours 255
Clean Diesel Exhaust Fluid (DEF) Tank (S N —212476) 255
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —212476) 255
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —212476) 255
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 256
Maintenance—Every 5000 Hours 257
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 257
Replace Hydraulic Tank Cap Breather Element 259
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 260
Maintenance—Every 6000 Hours 261
Drain Cooling System 261
Cooling System Fill and Deaeration Procedure 263
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 212477— ) 264
Miscellaneous—Machine 268
Clean Machine Regularly 268
Bleed Fuel System 268
Bleed Hydraulic System 269
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 270
Check Windshield Washer Fluid Level—If Equipped 271
Inspect and Clean Polycarbonate Windows 272
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 273
Do Not Service Control Valves, Cylinders, Pumps, or Motors 273
Precautions for Alternator and Regulator 273
Handling, Checking, and Servicing Batteries Carefully 274
Using Battery Charger 275
Using Booster Batteries—24-Volt System 277
Replacing Batteries 277
Welding On Machine 278
Keep Electronic Control Unit Connectors Clean 278
Adding 12-Volt Accessories 278
JDLink™ Machine Monitoring System (MMS)—If Equipped 279
Replacing Fuses 280
Fluid Sampling Test Ports—If Equipped 281
Keep ROPS Installed Properly 282
Tool Mounting Provisions—If Equipped 282
Replacing Bucket Teeth—If Equipped 283
Replacing Bucket Tooth Tip—Heavy-Duty Bucket—If Equipped 284
Replacing Bucket Teeth—TK Series—If Equipped 284
Removing the Bucket—If Equipped 285
Inspect Seat Belt 285
Replacing Seat Belt 286
Track Sag General Information 286
Replacing Seat Belt 287
Check Track Shoe Hardware 287
Hardware Torque Specifications 288
Unified Inch Bolt and Screw Torque Values 289
Metric Bolt and Screw Torque Values 290
Miscellaneous—Operational Checkout 291
Operational Checkout 291
Diagnostic Trouble Code Check 291
Operational Checks—Key Switch Off, Engine Off Checks 291
Operational Checks—Key Switch On, Engine Off Checks 294
Operational Checks—Key Switch On, Engine On Checks 304
Miscellaneous—Troubleshooting 339
Troubleshooting Procedure 339
Engine 340
Hydraulic System 345
Front Attachments Electrical Controls 347
Electrical System 348
Software Update 350
Miscellaneous—Storage 351
Prepare Machine for Storage 351
Monthly Storage Procedure 352
Preparing Engine for Long-Term Storage 353
Removing Engine From Long-Term Storage 354
Miscellaneous—Machine Numbers 355
Record Product Identification Number (PIN) 355
Record Engine Serial Number 355
Record Travel Motor Serial Numbers 356
Record Swing Motor Serial Number 356
Record Hydraulic Pump Serial Number 356
Keep Proof of Ownership 357
Keep Machines Secure 357
Miscellaneous—Specifications 358
Engine Specifications 358
Drain and Refill Capacities 359
Forestry Excavator Machine Specifications 360
Processor Machine Specifications 366
Forestry Excavator Working Ranges 372
Processor Working Ranges 374
Forestry Excavator Lift Capacity—Standard Duty and Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 376
Forestry Excavator Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 378
Forestry Excavator Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 380
Forestry Excavator Lift Capacity—Extra Heavy Duty Undercarriage: 2790 mm (9 ft 2 in) 382
Processor Lift Capacity—Standard Duty and Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 384
Processor Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 386
Processor Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 388
Processor Lift Capacity—Extra Heavy Duty Undercarriage: 2790 mm (9 ft 2 in) 390
Eurasian Economic Union 391
Machine Design Life 391
Page Number 31
Section 1-1 37
Section 1-2 39
Section 1-3 50
Section 1-4 58
Section 1-5 64
Section 2-1 89
Section 2-2 119
Section 2-3 147
Section 3-1 174
Section 3-2 193
Section 3-3 203
Section 3-4 215
Section 3-5 223
Section 3-6 225
Section 3-7 226
Section 3-8 233
Section 3-9 239
Section 3-10 249
Section 3-11 255
Section 3-12 257
Section 3-13 261
Section 4-1 268
Section 4-2 291
Section 4-3 339
Section 4-4 351
Section 4-5 355
Section 4-6 358

S.V 04/24