John Deere 2156G Log Loader Operator’s Manual OMT361331X19 PDF

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John Deere 2156G Log Loader Operator’s Manual OMT361331X19 – PDF DOWNLOAD

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John Deere 2156G Log Loader Operator’s Manual OMT361331X19 – PDF DOWNLOAD

• P/N: OMT361331X19_23
• Language: English
• Division: Forestry
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 2156G
• Serial: 1FF2156G_ _F216001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2156G Log Loader Operator’s Manual OMT361331X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 37
Safety and Operator Convenience Features 37
Safety—General Precautions 39
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 39
Recognize Safety Information 40
Follow Safety Instructions 41
Prepare for Emergencies 41
Operate Only If Qualified 41
Wear Protective Equipment 42
Protect Against Noise 42
Avoid Unauthorized Machine Modifications 42
Control Pattern 42
Control Pattern Selector—If Equipped 43
Inspect Machine 43
Stay Clear of Moving Parts 43
Avoid High-Pressure Fluids 43
Avoid High-Pressure Oils 44
Work In Ventilated Area 44
Avoid Static Electricity Risk When Refueling 45
Prevent Fires, Clean Debris From Machine 46
In Case of Machine Fire 46
Clean Debris from Machine 47
Prevent Battery Explosions 47
Handle Chemical Products Safely 47
Handle Starting Fluid Safely 48
Decommissioning — Proper Recycling and Disposal of Fluids and Components 48
Exhaust Filter Ash Handling and Disposal 48
Add Cab Guarding for Special Uses 49
Safety—Operating Precautions 50
Use Steps and Handholds Correctly 50
Start Only From Operator’s Seat 50
Use and Maintain Seat Belt 50
Heated and Ventilated Operator’s Seat 51
Prevent Unintended Machine Movement 51
Avoid Work Site Hazards 52
Keep Riders Off Machine 52
Avoid Backover Accidents 53
Avoid Machine Tip Over and Machine Damage 53
Use Special Care When Lifting Objects 54
Use Care When Swinging Machine 54
Operate Boom With Care 54
Avoid Power Lines 55
Operating on Slopes 55
Inspect and Maintain ROPS 55
Keep the Operator Protective Structure (OPS) in Place 55
Travel Safely 56
Prevent Acid Burns 56
Add and Operate Attachments Safely 56
Safety—Maintenance Precautions 57
Park and Prepare for Service Safely 57
Service Machines Safely 57
Service Cooling System Safely 58
Remove Paint Before Welding or Heating 58
Make Welding Repairs Safely 58
Drive Metal Pins Safely 59
Use Proper Lifting Equipment 59
Clean Exhaust Filter Safely 60
Safety—Safety Signs and Other Instructions 61
Safety Signs and Other Instructions 61
Operation—Operator’s Station 85
Pedals, Levers, and Panels 85
Switch Panel 85
Switch Panel Functions 86
Rear Panel 87
Horn Button 88
Power Boost Button 89
Pilot Shutoff Lever 89
Left Console 90
Travel Alarm and Travel Alarm Cancel Switch 90
Cab Dome Light Switch 91
Reversing Fan Switch—If Equipped 91
Max Speed Program Switch—If Equipped 92
Ground Saw Switch—If Equipped 92
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 93
Right Console 94
Exhaust Filter Parked Cleaning Switch 95
Service and Access Lights Switch—If Equipped 96
Service ADVISOR™ Remote (SAR) Switch 97
USB Charge Port—If Equipped 98
Cab Heater and Air Conditioner 99
Selecting Display Between Celsius and Fahrenheit 100
Operating the AM/FM Radio 101
Satellite Radio—If Equipped 103
Hydraulic Oil Level Alarm—If Equipped 105
Fire Extinguisher Mounting Location 106
Alternative Exit 106
Adjusting the Air Suspension Seat 108
Adjusting the Mechanical Suspension Seat—If Equipped 112
Adjusting Pilot Control Lever Console Height 112
Adjusting Pull-Down Sunshades—If Equipped 113
Side Monitor—If Equipped 114
Operation—Monitor Operation 115
Monitor 115
Monitor Functions 116
Aftertreatment Indicators Overview 118
Monitor Start-Up 119
Main Menu 120
Main Menu—Alarm List 121
Main Menu—Air Conditioner 128
Main Menu—Radio 130
Main Menu—Setting Menu 131
Main Menu—Setting Menu—Date and Time 132
Main Menu—Setting Menu—Attachment Name Input 132
Main Menu—Setting Menu—Auto-Shutdown 133
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 134
Main Menu—Setting Menu—Sub Meter Selection 135
Main Menu—Setting Menu—Rear View Camera Monitor 136
Main Menu—Setting Menu—Display Item Selection 137
Main Menu—Setting Menu—Brightness Adjustment 137
Main Menu—Setting Menu—Language 137
Main Menu—Setting Menu—Unit Selection 138
Main Menu—Setting Menu—Main Menu Sequence Change 138
Main Menu—Information Menu 139
Main Menu—Information Menu—Operation 140
Main Menu—Information Menu—Maintenance 141
Main Menu—Information Menu—Troubleshooting 141
Main Menu—Information Menu—Monitoring 142
Operation—Operating the Machine 143
Before Starting Work 143
Operator Ability 143
Inspect Machine Daily Before Starting 144
Battery Disconnect Switch 145
Engine Break-In Period 145
Starting Engine 146
Operate Within Machine Limits 147
Cold Weather Start Aid 147
Cold Weather Warm-Up 149
Travel Pedals and Levers 150
Control Levers 150
Required Machine Stop Warning 152
Exhaust Filter 154
Exhaust Filter Parked Cleaning 156
Selective Catalytic Reduction (SCR) System Overview 158
Service ADVISOR™ Remote (SAR) Software Delivery Process 159
Service ADVISOR™ Remote (SAR) Operation 160
Operating in Water and Mud 161
Driving Up a Steep or Slippery Slope 162
Lower Boom With Engine Stopped 162
Parking the Machine 163
Loading Machine for Transport 164
Towing-Recovery Procedure 166
Machine Retrieval 166
Lifting the Machine 167
Maintenance—Machine 168
Required Emission-Related Information 168
Diesel Fuel 168
Diesel Fuel Specifications 169
Lubricity of Diesel Fuel 169
Handling and Storing Diesel Fuel 169
Biodiesel Fuel 170
Testing Diesel Fuel 171
Supplemental Diesel Fuel Additives 171
Fuel Filters 171
Minimizing the Effect of Cold Weather on Diesel Engines 172
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 173
Refilling Diesel Exhaust Fluid (DEF) Tank 174
Testing Diesel Exhaust Fluid (DEF) 175
Storing Diesel Exhaust Fluid (DEF) 175
Disposal of Diesel Exhaust Fluid (DEF) 176
Alternative and Synthetic Lubricants 176
Mixing of Lubricants 176
Lubricant Storage 176
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 177
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 178
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 179
Diesel Engine Oil Service Interval for Operation at High Altitude 179
Oil Filters 180
Hydraulic Oil 181
Swing Gear Case and Travel Gear Case Oils 182
Pump Drive Gear Case Oil 182
Cab Tilt Oil—Rear Entry Cab Only 183
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 183
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 184
Water Quality for Mixing with Coolant Concentrate 185
Operating in Warm Temperature Climates 185
Testing Coolant Freeze Point 186
Disposing of Coolant 186
Maintenance—Periodic Maintenance 187
Service Machine at Specified Intervals 187
Check the Hour Meter Regularly 187
Prepare Machine for Maintenance 188
Open Access Doors for Service 189
Open Engine Cover for Service 190
Cab Tilting Procedure—Rear Entry Cab Only 191
Fuel Tank 191
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 192
Service Intervals 193
Required Parts 195
Maintenance—As Required 197
Remove and Clean Fuel Tank Inlet Screen 197
Drain Water and Sediment From Fuel Tank Sump 197
Clean Cab Fresh Air and Cab Recirculating Air Filters 198
Check and Adjust Track Sag 202
Clean Rear Camera Lens—If Equipped 203
Clean Radiator Air Inlet Screens 204
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 205
Lubricate Door Hinges 205
Service Exhaust Filter 206
Clean and Tighten Battery Terminals 206
Maintenance—Every 10 Hours or Daily 207
Check Engine Oil Level 207
Check Engine Coolant Level 208
Check Hydraulic Tank Oil Level 209
Lubricate Front End Pin Joints 212
Lubricate Working Tool Pivots—If Equipped 213
Maintenance—Every 50 Hours or Weekly 214
Drain Primary Fuel Filter and Water Separator 214
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 214
Lubricate Swing Bearing 215
Maintenance—Every 100 Hours 216
Inspect and Re-Torque Track Hardware 216
Maintenance—Every 250 Hours 217
Check Swing Gear Case Oil Level 217
Drain Water and Sediment From Hydraulic Tank 218
Check Pump Drive Gear Case Oil Level 220
Check Hybrid Battery Electrolyte Level—If Equipped 221
Check Travel Gear Case Oil Level 223
Take Engine Oil Sample 223
Maintenance—Every 500 Hours 224
Lubricate Swing Bearing Gear 224
Replace Primary Fuel Filter and Water Separator 225
Replace Final Fuel Filter 226
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 227
Check Air Intake Hoses 227
Drain and Refill Engine Oil and Replace Filter 228
Check Cab Tilt Oil Level—Rear Entry Cab Only 229
Take Fluid Samples 229
Maintenance—Every 1000 Hours 230
Drain and Refill Swing Gear Case Oil 230
Replace Hydraulic Tank Oil Filter 231
Replace Pilot Oil Filter 233
Inspect Serpentine Belt 235
Drain and Refill Pump Drive Gear Case Oil 235
Remove and Clean Open Crankcase Ventilation (OCV) Hose 236
Replace Air Cleaner Elements 237
Replace Air Cleaner Dust Unloader Valve 238
Replace Fuel Tank Breather 238
Check Coolant Condition 239
Maintenance—Every 2000 Hours 240
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 240
Check and Adjust Engine Valve Lash 242
Drain and Refill Travel Gear Case Oil 242
Replace Open Crankcase Ventilation (OCV) Filter 243
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 243
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 245
Maintenance—Every 4000 Hours 246
Clean Diesel Exhaust Fluid (DEF) Tank (S N —216305) 246
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —216305) 246
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —216305) 246
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 247
Maintenance—Every 5000 Hours 248
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 248
Replace Hydraulic Tank Cap Breather Element 250
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 251
Maintenance—Every 6000 Hours 252
Drain Cooling System 252
Cooling System Fill and Deaeration Procedure 254
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 216306— ) 255
Miscellaneous—Machine 259
Clean Machine Regularly 259
Bleed Fuel System 259
Bleed Hydraulic System 260
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 261
Check Windshield Washer Fluid Level—If Equipped 262
Inspect and Clean Polycarbonate Windows 263
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 264
Do Not Service Control Valves, Cylinders, Pumps, or Motors 264
Precautions for Alternator and Regulator 264
Handling, Checking, and Servicing Batteries Carefully 265
Using Battery Charger 266
Using Booster Batteries—24-Volt System 268
Replacing Batteries 268
Welding On Machine 269
Keep Electronic Control Unit Connectors Clean 269
Adding 12-Volt Accessories 269
JDLink™ Machine Monitoring System (MMS)—If Equipped 270
Replacing Fuses 271
Fluid Sampling Test Ports—If Equipped 272
Keep ROPS Installed Properly 273
Tool Mounting Provisions—If Equipped 273
Inspect Seat Belt 274
Replacing Seat Belt 275
Track Sag General Information 275
Check Track Shoe Hardware 276
Hardware Torque Specifications 276
Unified Inch Bolt and Screw Torque Values 277
Metric Bolt and Screw Torque Values 278
Miscellaneous—Operational Checkout 279
Operational Checkout 279
Diagnostic Trouble Code Check 279
Operational Checks—Key Switch Off, Engine Off Checks 279
Operational Checks—Key Switch On, Engine Off Checks 282
Operational Checks—Key Switch On, Engine On Checks 292
Miscellaneous—Troubleshooting 328
Troubleshooting Procedure 328
Engine 329
Hydraulic System 334
Front Attachments Electrical Controls 336
Electrical System 337
Software Update 339
Miscellaneous—Storage 340
Prepare Machine for Storage 340
Monthly Storage Procedure 341
Preparing Engine for Long-Term Storage 342
Removing Engine From Long-Term Storage 343
Miscellaneous—Machine Numbers 344
Record Product Identification Number (PIN) 344
Record Engine Serial Number 344
Record Travel Motor Serial Numbers 345
Record Swing Motor Serial Number 345
Record Hydraulic Pump Serial Number 345
Keep Proof of Ownership 346
Keep Machines Secure 346
Miscellaneous—Specifications 347
Engine Specifications 347
Drain and Refill Capacities 348
Log Loader Live Heel Grapple Machine Specifications 349
Log Loader Butt N Top Machine Specifications 354
Log Loader Power Clam Machine Specifications 359
Log Loader Live Heel Working Ranges 365
Log Loader Butt N Top Working Ranges 367
Log Loader Power Clam Working Ranges 369
Log Loader Live Heel Grapple Lift Capacity—Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 371
Log Loader Live Heel Grapple Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 373
Log Loader Live Heel Grapple Lift Capacity—Undercarriage: 2920 mm (9 ft 2 in) 375
Log Loader Butt N Top and Power Clam Lift Capacity—Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 377
Log Loader Butt N Top and Power Clam Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 379
Log Loader Butt N Top and Power Clam Lift Capacity—Undercarriage: 2920 mm (9 ft 2 in) 381
Log Loader Butt N Top and Power Clam Lift Capacity—Extra Heavy Duty Undercarriage: 2920 mm (9 ft 2 in) 383
Eurasian Economic Union 384
Machine Design Life 384
Page Number 31
Section 1-1 37
Section 1-2 39
Section 1-3 50
Section 1-4 57
Section 1-5 61
Section 2-1 85
Section 2-2 115
Section 2-3 143
Section 3-1 168
Section 3-2 187
Section 3-3 197
Section 3-4 207
Section 3-5 214
Section 3-6 216
Section 3-7 217
Section 3-8 224
Section 3-9 230
Section 3-10 240
Section 3-11 246
Section 3-12 248
Section 3-13 252
Section 4-1 259
Section 4-2 279
Section 4-3 328
Section 4-4 340
Section 4-5 344
Section 4-6 347

S.V 04/24