John Deere 2156G Log Loader Operator’s Manual OMT361332X19 PDF

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John Deere 2156G Log Loader Operator’s Manual OMT361332X19 – PDF DOWNLOAD

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John Deere 2156G Log Loader Operator’s Manual OMT361332X19 – PDF DOWNLOAD

• P/N: OMT361332X19_23
• Language: English
• Division: Forestry
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 2156G
• Serial:
  • 1FF2156G_ _D216001
  • 1FF2156G_ _C216001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2156G Log Loader Operator’s Manual OMT361332X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 37
Operate Only If Qualified 38
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Control Pattern 39
Control Pattern Selector—If Equipped 39
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 49
Inspect and Maintain ROPS 49
Keep the Operator Protective Structure (OPS) in Place 49
Operate Boom With Care 50
Operating on Slopes 50
Use Special Care When Lifting Objects 50
Use Care When Swinging Machine 50
Travel Safely 51
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Use Proper Lifting Equipment 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 79
Pedals, Levers, and Panels 79
Switch Panel 79
Switch Panel Functions 80
Rear Panel 81
Horn Button 82
Power Boost Button 83
Pilot Shutoff Lever 83
Left Console 84
Travel Alarm and Travel Alarm Cancel Switch 84
Cab Dome Light Switch 85
Reversing Fan Switch—If Equipped 85
Max Speed Program Switch—If Equipped 86
Ground Saw Switch—If Equipped 86
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 87
Right Console 88
Service and Access Lights Switch—If Equipped 89
Service ADVISOR™ Remote (SAR) Switch 90
USB Charge Port—If Equipped 91
Cab Heater and Air Conditioner 92
Selecting Display Between Celsius and Fahrenheit 93
Operating the AM/FM Radio 94
Satellite Radio—If Equipped 96
Hydraulic Oil Level Alarm—If Equipped 98
Fire Extinguisher Mounting Location 99
Alternative Exit 99
Adjusting the Air Suspension Seat 101
Adjusting the Mechanical Suspension Seat—If Equipped 105
Adjusting Pilot Control Lever Console Height 105
Adjusting Pull-Down Sunshades—If Equipped 106
Side Monitor—If Equipped 107
Operation—Monitor Operation 108
Monitor 108
Monitor Functions 109
Monitor Start-Up 110
Main Menu 111
Main Menu—Alarm List 112
Main Menu—Air Conditioner 117
Main Menu—Radio 119
Main Menu—Setting Menu 120
Main Menu—Setting Menu—Date and Time 121
Main Menu—Setting Menu—Attachment Name Input 121
Main Menu—Setting Menu—Auto-Shutdown 122
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 122
Main Menu—Setting Menu—Sub Meter Selection 122
Main Menu—Setting Menu—Rear View Camera Monitor 123
Main Menu—Setting Menu—Display Item Selection 124
Main Menu—Setting Menu—Brightness Adjustment 124
Main Menu—Setting Menu—Language 124
Main Menu—Setting Menu—Unit Selection 125
Main Menu—Setting Menu—Main Menu Sequence Change 125
Main Menu—Information Menu 126
Main Menu—Information Menu—Operation 127
Main Menu—Information Menu—Maintenance 128
Main Menu—Information Menu—Troubleshooting 128
Main Menu—Information Menu—Monitoring 129
Operation—Operating the Machine 130
Before Starting Work 130
Operator Ability 130
Inspect Machine Daily Before Starting 131
Battery Disconnect Switch 132
Engine Break-In Period 132
Starting Engine 133
Cold Weather Start Aid 134
Cold Weather Warm-Up 135
Operate Within Machine Limits 136
Operate Within Machine Limits 136
Travel Pedals and Levers 137
Control Levers 137
Service ADVISOR™ Remote (SAR) Software Delivery Process 140
Service ADVISOR™ Remote (SAR) Operation 141
Operating in Water and Mud 142
Driving Up a Steep or Slippery Slope 143
Lower Boom With Engine Stopped 143
Parking the Machine 144
Loading Machine for Transport 145
Towing-Recovery Procedure 147
Machine Retrieval 147
Lifting the Machine 148
Maintenance—Machine 149
Required Emission-Related Information 149
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 149
Diesel Fuel 150
Lubricity of Diesel Fuel 151
Handling and Storing Diesel Fuel 151
Biodiesel Fuel 152
Testing Diesel Fuel 153
Supplemental Diesel Fuel Additives 153
Fuel Filters 153
Minimizing the Effect of Cold Weather on Diesel Engines 154
Alternative and Synthetic Lubricants 155
Mixing of Lubricants 155
Lubricant Storage 155
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 156
Diesel Engine Oil — Tier 2 and Stage II 157
Diesel Engine Oil — Tier 3 and Stage IIIA 158
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 159
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 160
Diesel Engine Oil Service Interval for Operation at High Altitude 161
Oil Filters 161
Hydraulic Oil 162
Swing Gear Case and Travel Gear Case Oils 163
Pump Drive Gear Case Oil 163
Cab Tilt Oil—Rear Entry Cab Only 164
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 164
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 165
Water Quality for Mixing with Coolant Concentrate 166
Operating in Warm Temperature Climates 166
Testing Coolant Freeze Point 167
Disposing of Coolant 167
Maintenance—Periodic Maintenance 168
Service Machine at Specified Intervals 168
Check the Hour Meter Regularly 168
Prepare Machine for Maintenance 169
Open Access Doors for Service 170
Open Engine Cover for Service 171
Cab Tilting Procedure—Rear Entry Cab Only 172
Fuel Tank 172
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 173
Service Intervals 174
Required Parts 176
Maintenance—As Required 178
Remove and Clean Fuel Tank Inlet Screen 178
Drain Water and Sediment From Fuel Tank Sump 178
Clean Cab Fresh Air and Cab Recirculating Air Filters 179
Check and Adjust Track Sag 183
Clean Rear Camera Lens—If Equipped 184
Clean Radiator Air Inlet Screens 185
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 186
Lubricate Door Hinges 186
Clean and Tighten Battery Terminals 187
Maintenance—Every 10 Hours or Daily 188
Check Engine Oil Level 188
Check Engine Coolant Level 189
Check Hydraulic Tank Oil Level 190
Lubricate Front End Pin Joints 193
Lubricate Working Tool Pivots—If Equipped 194
Maintenance—Every 50 Hours or Weekly 195
Drain Primary Fuel Filter and Water Separator 195
Drain Final Fuel Filter 195
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 196
Lubricate Swing Bearing 196
Maintenance—Every 100 Hours 197
Inspect and Re-Torque Track Hardware 197
Maintenance—Every 250 Hours 198
Check Swing Gear Case Oil Level 198
Drain Water and Sediment From Hydraulic Tank 199
Check Pump Drive Gear Case Oil Level 201
Check Hybrid Battery Electrolyte Level—If Equipped 202
Check Travel Gear Case Oil Level 204
Inspect Air Conditioner V-Belt 205
Take Engine Oil Sample 205
Maintenance—Every 500 Hours 206
Lubricate Swing Bearing Gear 206
Replace Primary Fuel Filter and Water Separator 207
Replace Final Fuel Filter 208
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 209
Check Air Intake Hoses 210
Drain and Refill Engine Oil and Replace Filter 211
Check Cab Tilt Oil Level—Rear Entry Cab Only 212
Take Fluid Samples 212
Maintenance—Every 1000 Hours 213
Drain and Refill Swing Gear Case Oil 213
Replace Hydraulic Tank Oil Filter 214
Replace Pilot Oil Filter 216
Inspect Serpentine Belt 218
Drain and Refill Pump Drive Gear Case Oil 219
Remove and Clean Open Crankcase Ventilation (OCV) Hose 220
Replace Air Cleaner Elements 221
Replace Air Cleaner Dust Unloader Valve 222
Replace Fuel Tank Breather 222
Check Coolant Condition 223
Maintenance—Every 2000 Hours 224
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 224
Check and Adjust Engine Valve Lash 226
Drain and Refill Travel Gear Case Oil 226
Maintenance—Every 4000 Hours 227
Replace Engine Crankshaft Damper 227
Maintenance—Every 5000 Hours 228
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 228
Replace Hydraulic Tank Cap Breather Element 230
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 231
Maintenance—Every 6000 Hours 232
Drain Cooling System 232
Cooling System Fill and Deaeration Procedure 234
Miscellaneous—Machine 235
Clean Machine Regularly 235
Bleed Fuel System 235
Bleed Hydraulic System 236
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 237
Check Windshield Washer Fluid Level—If Equipped 238
Inspect and Clean Polycarbonate Windows 239
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 240
Do Not Service Control Valves, Cylinders, Pumps, or Motors 240
Precautions for Alternator and Regulator 240
Handling, Checking, and Servicing Batteries Carefully 241
Using Battery Charger 242
Using Booster Batteries—24-Volt System 244
Replacing Batteries 244
Welding On Machine 245
Keep Electronic Control Unit Connectors Clean 245
Adding 12-Volt Accessories 245
JDLink™ Machine Monitoring System (MMS)—If Equipped 246
Replacing Fuses 247
Fluid Sampling Test Ports—If Equipped 248
Keep ROPS Installed Properly 249
Tool Mounting Provisions—If Equipped 249
Inspect Seat Belt 250
Replacing Seat Belt 251
Track Sag General Information 251
Check Track Shoe Hardware 252
Hardware Torque Specifications 252
Unified Inch Bolt and Screw Torque Values 253
Metric Bolt and Screw Torque Values 254
Miscellaneous—Operational Checkout 255
Operational Checkout 255
Diagnostic Trouble Code Check 255
Operational Checks—Key Switch Off, Engine Off Checks 255
Operational Checks—Key Switch On, Engine Off Checks 258
Operational Checks—Key Switch On, Engine On Checks 268
Miscellaneous—Troubleshooting 304
Troubleshooting Procedure 304
Engine 305
Hydraulic System 310
Front Attachments Electrical Controls 312
Electrical System 313
Software Update 315
Miscellaneous—Storage 316
Prepare Machine for Storage 316
Monthly Storage Procedure 317
Miscellaneous—Machine Numbers 318
Record Product Identification Number (PIN) 318
Record Engine Serial Number 318
Record Travel Motor Serial Numbers 319
Record Swing Motor Serial Number 319
Record Hydraulic Pump Serial Number 319
Keep Proof of Ownership 320
Keep Machines Secure 320
Miscellaneous—Specifications 321
Engine Specifications 321
Drain and Refill Capacities 322
Log Loader Live Heel Grapple Machine Specifications 323
Log Loader Butt N Top Machine Specifications 329
Log Loader Power Clam Machine Specifications 335
Log Loader Live Heel Working Ranges 341
Log Loader Butt N Top Working Ranges 343
Log Loader Power Clam Working Ranges 345
Log Loader Live Heel Grapple Lift Capacity—Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 347
Log Loader Live Heel Grapple Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 349
Log Loader Live Heel Grapple Lift Capacity—Undercarriage: 2920 mm (9 ft 2 in) 351
Log Loader Live Heel Grapple Lift Capacity—Extra Heavy Duty Undercarriage: 2920 mm (9 ft 2 in) 353
Log Loader Butt N Top and Power Clam Lift Capacity—Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 355
Log Loader Butt N Top and Power Clam Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 357
Log Loader Butt N Top and Power Clam Lift Capacity—Undercarriage: 2920 mm (9 ft 2 in) 359
Log Loader Butt N Top and Power Clam Lift Capacity—Extra Heavy Duty Undercarriage: 2920 mm (9 ft 2 in) 361
Eurasian Economic Union 362
Machine Design Life 362
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 45
Section 1-4 52
Section 1-5 55
Section 2-1 79
Section 2-2 108
Section 2-3 130
Section 3-1 149
Section 3-2 168
Section 3-3 178
Section 3-4 188
Section 3-5 195
Section 3-6 197
Section 3-7 198
Section 3-8 206
Section 3-9 213
Section 3-10 224
Section 3-11 227
Section 3-12 228
Section 3-13 232
Section 4-1 235
Section 4-2 255
Section 4-3 304
Section 4-4 316
Section 4-5 318
Section 4-6 321

S.V 04/24