John Deere 244K, 244K-II & 324K Compact 4WD Operator’s Manual PDF

Description

John Deere 244K, 244K-II & 324K Compact 4WD Loader Operator’s Manual OMT349747X19 – PDF DOWNLOAD

• Part Number (P/N): OMT349747X19_24
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 244K, 244K-II, 324K
• Series: K SERIES
• Serial Number Ranges:
  • 244K: PIN: 1LU244K_ _ _B034088—044118
  • 244K-II: PIN: 1LU244KT_ _B042870—
  • 324K: PIN: 1LU324K_ _ _B034182—

TABLE OF CONTENTS:

John Deere 244K, 244K-II & 324K Compact 4WD Loader Operator’s Manual OMT349747X19 – PDF DOWNLOAD

244K, 244K-II, and 324K Compact 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Emissions Control Warranty Statement 8
FCC Notifications to User 10
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 11
John Deere Online Bookstore 14
Required Emission-Related Information 14
Technical Information Feedback Form 15
Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Recognize Safety Information 22
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 23
Avoid Unauthorized Machine Modifications 23
Add Cab Guarding for Special Uses 23
Inspect Machine 23
Stay Clear of Moving Parts 24
Avoid High-Pressure Oils 24
Avoid High-Pressure Fluids 24
Work In Ventilated Area 25
Prevent Fires, Clean Debris From Machine 25
Avoid Static Electricity Risk When Refueling 26
Clean Debris from Machine 26
Prevent Battery Explosions 26
Handle Chemical Products Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Exhaust Filter Ash Handling and Disposal 28
Prepare for Emergencies 28
Safety—Operating Precautions 29
Use Steps and Handholds Correctly 29
Start Only From Operator’s Seat 29
Use and Maintain Seat Belt 29
Prevent Unintended Machine Movement 30
Avoid Work Site Hazards 31
Use Special Care When Operating Loader 32
Keep Riders Off Machine 32
Avoid Backover Accidents 32
Avoid Machine Tip Over and Machine Damage 33
Operating on Slopes 33
Operating or Traveling On Public Roads 34
Inspect and Maintain ROPS 34
Travel Safely 34
Add and Operate Attachments Safely 34
Safety—Maintenance Precautions 35
Park and Prepare for Service Safely 35
Service Cooling System Safely 35
Remove Paint Before Welding or Heating 36
Make Welding Repairs Safely 36
Drive Metal Pins Safely 36
Follow Tire Recommendations 37
Service Tires Safely 37
Clean Exhaust Filter Safely 38
Safety—Safety Signs 39
Safety Signs 39
Operation—Operator Station 41
Loader Control Switches and Levers 41
Multi-Function Lever 41
Pedals 42
Monitor Display 42
Monitor Display Functions 43
Switch Panel 44
Switch Panel Functions 45
Audible Alarm 47
Cab Climate Controls 48
Opening and Securing Side Door and Secondary Exit 49
Adjusting Steering Column Tilt 49
Adjusting Seat 50
Operation—Operating the Machine 51
Before Starting Work 51
Inspect Machine Daily Before Starting 51
Battery Disconnect Switch 52
Check Instruments Before Starting 53
Engine Break-In Period 53
Starting the Engine 54
Warm-Up 54
Cold Weather Start-Up 55
Cold Weather Warm-Up 55
Park Brake Switch 55
Selecting Travel Direction 56
Selecting Travel Speed Range 56
Slowing and Stopping the Machine 57
Verifying Bucket Stop 58
Loader Control Lever 58
Differential Lock Switch 61
Operating Boom Float 61
Connecting and Disconnecting Auxiliary Hydraulics 62
Operating 3rd Function Hydraulics 63
Operating 4th Function Auxiliary Hydraulics—If Equipped 64
Operating Ride Control—If Equipped 65
Operating Attachment Mounting System—Quik-Tatch™ 66
Operating Hydraulic Controlled Quick Disconnect Adapter—If Equipped 67
Operating Beacon Light—If Equipped 69
Fork Attachment 70
Operating in Water and Mud 71
Parking the Machine 71
Loading Machine on a Trailer 72
Towing Procedure 73
Lifting the Machine 76
Maintenance—Machine 77
Diesel Fuel 77
Diesel Fuel Specifications 77
Lubricity of Diesel Fuel 77
Handling and Storing Diesel Fuel 78
Biodiesel Fuel 79
Testing Diesel Fuel 80
Fuel Filters 80
Minimizing the Effect of Cold Weather on Diesel Engines 81
Alternative and Synthetic Lubricants 82
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 82
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 83
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 84
Oil Filters 84
Hydraulic Oil 85
Differentials, Gear Case, and Final Drive Oil 86
Service (Drum) Brake Oil 86
Multipurpose Extreme Pressure (EP) Grease 87
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 88
Water Quality for Mixing with Coolant Concentrate 89
Operating in Warm Temperature Climates 89
Testing Coolant Freeze Point 90
Disposing of Coolant 90
Lubricant Storage 91
Mixing of Lubricants 91
Maintenance—Periodic Maintenance 92
Service Your Machine at Specified Intervals 92
Check Hour Meter Regularly 92
Prepare Machine for Maintenance 93
Drain Hose Storage 93
Opening Hood and Removing Grille 94
Fuel Tank 94
Locking Machine Frame 95
Loader Boom Lock 95
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 96
Service Intervals 97
Required Parts 99
Maintenance—As Required 100
Replace Primary Fuel Filter and Water Separator 100
Replace Final Fuel Filter 100
Check Air Cleaner Elements 101
Service Exhaust Filter 102
Lubricate Door Hinges 102
Check Wheel Bolt Torque 103
Check Tire Pressure 104
Tire Pressures 105
Maintenance—Every 10 Hours or Daily 106
Check Recovery Tank Coolant Level 106
Check Engine Oil Level 106
Clean Air Cleaner Dust Unloader Valve 107
Check Hydraulic Oil Level 108
Lubricate Quik-Tatch Pins and Bushings 108
Maintenance—Every 50 Hours 109
Lubricate Loader Linkage and Cylinder Pivots 109
Lubricate Drive Shaft 110
Lubricate Steering Cylinder 110
Lubricate Frame Hinge Pivots 111
Lubricate Rear Oscillating Axle 111
Maintenance—Every 100 Hours 112
Check and Adjust Accessory Drive Belt Tension 112
Maintenance—Every 250 Hours 114
Check Service (Drum) Brake Oil Level 114
Clean or Replace Cab Recirculation Air Filter 114
Take Engine Oil Sample 114
Maintenance—Every 500 Hours 115
Lubricate Rear Axle Steering Pivots 115
Check Final Drives Oil Level 115
Check and Clean Cooling Package 115
Check Rear Differential and Gear Case Oil Levels 116
Change Engine Oil and Replace Oil Filter 117
Replace Primary Fuel Filter and Water Separator 118
Replace Final Fuel Filter 118
Check Air Intake Hoses 119
Replace Hydraulic System Return Suction Filter 119
Check and Adjust Inching Linkage 119
Check Front Differential Oil Level 120
Take Fluid Samples 120
Maintenance—Every 1000 Hours 121
Check Service (Drum) Brake Pads 121
Change Final Drive Oil 121
Change Rear Differential and Gear Case Oil 121
Clean Engine Crankcase Vent 123
Replace Air Cleaner Elements 124
Replace Air Cleaner Dust Unloader Valve 124
Replace Hydraulic Oil Reservoir Breather 125
Replace Cab Recirculation Air Filter 125
Change Front Differential Oil 125
Check Coolant Condition 126
Maintenance—Every 1500 Hours 127
Check and Adjust Engine Valve Lash 127
Maintenance—Every 2000 Hours 128
Change Hydraulic Oil 128
Clean Hydraulic System Strainer 129
Maintenance—Every 6000 Hours 130
Drain Cooling System 130
Fill Cooling System 131
Miscellaneous—Machine 132
Check Windshield Washer Fluid Level 132
Check and Drain Primary Fuel Filter and Water Separator 132
Precautions for Alternator and Regulator 133
Using Battery Charger 133
Handling, Checking, and Servicing Batteries Carefully 135
Using Booster Batteries—12-Volt System 136
Removing Battery 136
Replacing Batteries 136
Keep Electronic Control Unit Connectors Clean 137
Replacing Fuses 137
Check Radiator Hoses 140
Return-to-Dig Adjustment 141
Replacing Drive and Marker Light Bulbs 141
Bleeding Fuel System 142
Welding On Machine 143
Welding Near Electronic Control Units 143
Do Not Service Control Valves, Cylinders, Pumps or Motors 143
Service Air Conditioning System 144
Keep ROPS Installed Properly 144
Hardware Torque Specifications 144
Unified Inch Bolt and Screw Torque Values 145
Metric Bolt and Screw Torque Values 146
Miscellaneous—Operational Checkout 147
Operational Checkout 147
Miscellaneous—Troubleshooting 160
Troubleshooting Procedure 160
Engine 161
Hydrostatic Transmission 165
Differential and Axle 166
Service Brake 167
Driveline 167
Park Brake 167
Hydraulic System 168
Steering 169
Air Conditioning System 170
Heater System 171
Miscellaneous—Machine Storage 172
Prepare Machine for Storage 172
Monthly Storage Procedure 172
Miscellaneous—Machine Numbers 174
Record Product Identification Number (PIN) 174
Record Engine Serial Number 174
Record Hydraulic Pump Serial Number 175
Record Axle Serial Numbers 175
Keep Proof of Ownership 175
Keep Machines Secure 176
Miscellaneous—Specifications 177
244K Engine Specifications 177
244K-II Engine Specifications 178
324K Engine Specifications 179
244K Drain and Refill Capacities 179
244K-II Drain and Refill Capacities 180
324K Drain and Refill Capacities 180
Machine Specifications 181
Page Number 21
Section 1-1 21
Section 1-2 22
Section 1-3 29
Section 1-4 35
Section 1-5 39
Section 2-1 41
Section 2-2 51
Section 3-1 77
Section 3-2 92
Section 3-3 100
Section 3-4 106
Section 3-5 109
Section 3-6 112
Section 3-7 114
Section 3-8 115
Section 3-9 121
Section 3-10 127
Section 3-11 128
Section 3-12 130
Section 4-1 132
Section 4-2 147
Section 4-3 160
Section 4-4 172
Section 4-5 174
Section 4-6 177

S.V 04/24