John Deere 245 Excavator Operator’s Manual OMT480096X019 – PDF DOWNLOAD

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John Deere 245 Excavator Operator’s Manual OMT480096X019 – PDF DOWNLOAD

FILE DETAILS:

John Deere 245 Excavator Operator’s Manual OMT480096X019 – PDF DOWNLOAD

• P/N: OMT480096X019_73
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 245 P
• Serial: 1FF245PA_ _F_00001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 245 Excavator Operator’s Manual OMT480096X019 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 25
Operate Only If Qualified 25
Recognize Safety Information 25
Follow Safety Instructions 25
Prepare for Emergencies 26
Wear Protective Equipment 26
Protect Against Noise 26
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid Unauthorized Machine Modifications 27
Control Pattern 27
Control Pattern Selector—If Equipped 27
Avoid High-Pressure Oils and Fluids 28
Work In Ventilated Area 28
Avoid Static Electricity Risk When Refueling 29
High Debris Applications 29
Prevent Fires, Clean Debris From Machine 30
In Case of Machine Fire 30
Clean Debris from Machine 31
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Add Cab Guarding for Special Uses 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Heated and Ventilated Operator’s Seat 35
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 36
Keep Riders Off Machine 36
Avoid Backover Accidents 37
Avoid Machine Tip Over and Machine Damage 37
Use Special Care When Lifting Objects 38
Avoid Power Lines 38
Use Care When Swinging Machine 38
Operate Boom With Care 39
Inspect and Maintain ROPS 39
Travel Safely 39
Prevent Acid Burns 40
Add and Operate Attachments Safely 40
Safety—Maintenance Precautions 41
Park and Prepare for Service Safely 41
Service Machines Safely 41
Service Cooling System Safely 42
Remove Paint Before Welding or Heating 42
Make Welding Repairs Safely 42
Drive Metal Pins Safely 43
Use Proper Lifting Equipment 43
Clean Exhaust Filter Safely 44
Safety—Safety Signs and Other Instructions 45
Safety Signs and Other Instructions 45
Operation—Operator’s Station 55
Pedals, Levers, and Panels 55
Switch Panel 56
Switch Panel Functions 57
Rear Left Panel 58
Rear Right Panel 58
Horn 59
Power Boost Button 59
Pilot Shutoff Lever 59
Engine Stop Switch 60
Left Console 61
Auxiliary Function Enable Switch 62
Travel Alarm and Travel Alarm Cancel Switch 62
Seat Heater Switch 62
Aftertreatment Device Regeneration Switch 63
Right Console 64
Right, Left, and Rear Lights Switch—If Equipped 64
Right, Rear, and Left Camera System—If Equipped 65
Auxiliary Function Enable Switch 67
USB Charge Port 68
Cab Heater and Air Conditioner 69
Selecting Display Between Celsius and Fahrenheit 70
Operating the AM/FM Radio 71
Fire Extinguisher Mounting Location 72
Alternative Exit Tool 72
Cab Dome Light Switch 73
Opening Upper Front (Alternative Exit) Window 73
Removing and Storing the Lower Front Window 74
Opening Cab Door Window 74
Opening and Closing the Polycarbonate-Type Roof Exit Cover 75
Using the Seat Belt 75
Operator’s Seat—Air Suspension 76
Adjusting Pilot Control Lever Console Height 77
Operation—Monitor Operation 78
Monitor 78
Monitor Functions 79
Aftertreatment Indicators Overview 81
Monitor Start-Up 82
Main Menu 83
Main Menu—Alarm List 84
Main Menu—Air Conditioner 91
Main Menu—Radio 93
Main Menu—Work Mode 94
Main Menu—Setting Menu 95
Main Menu—Setting Menu—Date and Time 96
Main Menu—Setting Menu—Attachment Name Input 96
Main Menu—Setting Menu—Auto-Shutdown 97
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 98
Main Menu—Setting Menu—Sub Meter Selection 99
Main Menu—Setting Menu—Rear View Camera Monitor 100
Main Menu—Setting Menu—Display Item Selection 101
Main Menu—Setting Menu—Brightness Adjustment 101
Main Menu—Setting Menu—Language 101
Main Menu—Setting Menu—Unit Selection 102
Main Menu—Setting Menu—Main Menu Sequence Change 102
Main Menu—Information Menu 103
Main Menu—Information Menu—Operation 104
Main Menu—Information Menu—Maintenance 105
Main Menu—Information Menu—Troubleshooting 105
Main Menu—Information Menu—Monitoring 105
Operation—Operating the Machine 106
Before Starting Work 106
Operator Ability 106
Inspect Machine Daily Before Starting 107
Battery Disconnect Switch 108
Starting Engine 109
Cold Weather Start Aid 110
Cold Weather Warm-Up 111
Operate Within Machine Limits 112
Avoid Traveling Long Distances 112
Avoid Suddenly Changing Direction of Travel 112
Digging and Grading Operation 113
Required Machine Stop Warning 114
Travel Pedals and Levers 116
Auxiliary Function Lever (AFL) 117
Aftertreatment Device 118
Aftertreatment Device Regeneration 120
Selective Catalytic Reduction (SCR) System Overview 122
Locking the Hydraulic Coupler to the Attachment—If Equipped 123
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 125
Control Lever Pattern Operation 126
Mechanical Control Lever Pattern Selector—If Equipped 127
Control Lever Pattern Conversion 128
Operating in Water and Mud 129
Driving Up a Steep or Slippery Slope 129
Lifting 130
Lifting With John Deere Quick Coupler 131
Lower Boom With Engine Stopped 132
Parking the Machine 133
Loading Machine for Transport 134
Towing-Recovery Procedure 136
Lifting the Machine 137
Maintenance—Machine 138
Required Emission-Related Information 138
Diesel Fuel 138
Diesel Fuel Specifications 138
Lubricity of Diesel Fuel 139
Handling and Storing Diesel Fuel 139
Biodiesel Fuel 140
Testing Diesel Fuel 140
Supplemental Diesel Fuel Additives 141
Fuel Filters 141
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 141
Refilling Diesel Exhaust Fluid (DEF) Tank 142
Testing Diesel Exhaust Fluid (DEF) 143
Storing Diesel Exhaust Fluid (DEF) 143
Disposal of Diesel Exhaust Fluid (DEF) 144
Minimizing the Effect of Cold Weather on Diesel Engines 144
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 145
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 146
Diesel Engine Oil Service Interval for Operation at High Altitude 146
Oil Filters 147
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 148
Water Quality for Mixing with Coolant Concentrate 149
Operating in Warm Temperature Climates 149
Testing Coolant Freeze Point 150
Disposing of Coolant 150
Alternative and Synthetic Lubricants 151
Lubricant Storage 151
Mixing of Lubricants 151
Hydraulic Oil 152
Swing Gear Case and Travel Gear Case Oils 153
Pump Drive Gear Case Oil 153
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 154
Maintenance—Periodic Maintenance 155
Service Machine at Specified Intervals 155
Check the Hour Meter Regularly 155
Prepare Machine for Maintenance 156
Open Access Doors for Service 157
Open Engine Cover for Service 157
Fuel Tank 157
Hydraulic Breaker Attachment 158
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 158
Service Intervals 159
Required Parts 161
Maintenance—As Required 162
Remove and Clean Fuel Tank Inlet Screen 162
Drain Water and Sediment From Fuel Tank Sump 162
Clean Camera Lens 163
Inspect Belts 164
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 165
Check and Clean Radiator Air Inlet Screen 166
Check and Clean Air Cleaner Dust Unloader Valve 167
Check Windshield Washer Fluid Level 167
Check and Adjust Track Sag 168
Clean and Tighten Battery Terminals 170
Maintenance—Every 10 Hours or Daily 171
Check Hydraulic Tank Oil Level 171
Check Engine Oil Level 173
Check Engine Coolant Level 175
Lubricate Hydraulic Coupler—If Equipped 176
Maintenance—Every 50 Hours or Weekly 177
Drain Primary Fuel Filter and Water Separator 177
Maintenance—Initial Service—100 Hours 178
Inspect and Re-Torque Track Hardware 178
Maintenance—Every 100 Hours 179
Lubricate Working Tool Pivots 179
Maintenance—Initial Service—250 Hours 180
Lubricate Front End Pin Joints 180
Maintenance—Every 250 Hours 181
Check Swing Gear Case Oil Level 181
Drain Water and Sediment From Hydraulic Tank Sump 182
Check Pump Drive Gear Case Oil Level 183
Check Travel Gear Case Oil Level 184
Check Hybrid Battery Electrolyte Level—If Equipped 185
Inspect and Re-Torque Track Hardware 186
Take Engine Oil Sample 186
Maintenance—Every 500 Hours 187
Lubricate Front End Pin Joints 187
Lubricate Swing Bearing 188
Lubricate Swing Bearing Gear 188
Drain and Refill Engine Oil and Replace Filter 189
Check Air Intake Hoses 190
Clean Cab Fresh Air and Cab Recirculating Air Filters 191
Take Fluid Samples 192
Maintenance—Every 1000 Hours 193
Drain and Refill Swing Gear Case Oil 193
Drain and Refill Pump Drive Gear Case Oil 194
Replace Pilot Oil Filter 195
Replace Hydraulic Tank Oil Filter 196
Replace Final Fuel Filter 197
Replace Primary Fuel Filter and Water Separator 198
Check and Adjust Engine Valve Lash 198
Replace Air Cleaner Elements 199
Replace Air Cleaner Dust Unloader Valve 200
Maintenance—Every 2000 Hours 201
Drain and Refill Travel Gear Case Oil 201
Maintenance—Every 4000 Hours 202
Drain, Flush, and Refill Engine Cooling System 202
Maintenance—Every 4500 Hours 205
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 205
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 206
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 206
Maintenance—Every 5000 Hours 207
Replace Hydraulic Tank Vent Cap Filter 207
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 209
Miscellaneous—Machine 211
Clean Machine Regularly 211
Inspect Seat Belt 212
Replacing Seat Belt 213
Bleed Fuel System 213
Bleed Hydraulic System 214
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 215
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 215
Do Not Service Control Valves, Cylinders, Pumps, or Motors 216
Precautions for Alternator and Regulator 216
Handling, Checking, and Servicing Batteries Carefully 217
Using Battery Charger 218
Using Booster Batteries—24-Volt System 220
Replacing Batteries 220
Welding On Machine 221
Adding 12-Volt Accessories 221
Keep Electronic Control Unit Connectors Clean 221
JDLink™ Machine Monitoring System (MMS) 222
Keep ROPS Installed Properly 222
Replacing Fuses 223
Replacing Bucket Teeth 226
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 227
Replacing Bucket Teeth—TK Series 227
Removing the Bucket 228
Track Sag General Information 228
Check Track Shoe Hardware 228
Hardware Torque Specifications 228
Unified Inch Bolt and Screw Torque Values 229
Metric Bolt and Screw Torque Values 230
Miscellaneous—Operational Checkout 231
Operational Checkout 231
Diagnostic Trouble Code Check 231
Operational Checks—Key Switch Off, Engine Off Checks 231
Operational Checks—Key Switch On, Engine Off Checks 234
Operational Checks—Key Switch On, Engine On Checks 246
Miscellaneous—Troubleshooting 274
Troubleshooting Procedure 274
Engine 275
Hydraulic System 280
Electrical System 282
Miscellaneous—Storage 285
Prepare Machine for Storage 285
Monthly Storage Procedure 286
Preparing Engine for Long-Term Storage 287
Removing Engine From Long-Term Storage 288
Miscellaneous—Machine Numbers 289
Record Product Identification Number (PIN) 289
Record Engine Serial Number 289
Record Travel Motor Serial Numbers 289
Record Swing Motor Serial Number 290
Record Hydraulic Coupler Serial Number—If Equipped 290
Record Hydraulic Pump Serial Number 291
Keep Proof of Ownership 291
Keep Machines Secure 291
Miscellaneous—Specifications 292
Engine Specifications 292
Drain and Refill Capacities 292
Machine Specifications 293
Working Ranges 295
Lift Capacity—Arm: 2 91 m (9 ft 7 in); Shoe: 700 mm (28 in) 297
Lift Capacity—Arm: 2 91 m (9 ft 7 in); Shoe: 800 mm (32 in) 299
Machine Design Life 300
Page Number 19
Section 1-1 23
Section 1-2 25
Section 1-3 34
Section 1-4 41
Section 1-5 45
Section 2-1 55
Section 2-2 78
Section 2-3 106
Section 3-1 138
Section 3-2 155
Section 3-3 162
Section 3-4 171
Section 3-5 177
Section 3-6 178
Section 3-7 179
Section 3-8 180
Section 3-9 181
Section 3-10 187
Section 3-11 193
Section 3-12 201
Section 3-13 202
Section 3-14 205
Section 3-15 207
Section 4-1 211
Section 4-2 231
Section 4-3 274
Section 4-4 285
Section 4-5 289
Section 4-6 292

S.V 04/24