John Deere 2454D Log Loader Operator’s Manual OMT231429 – PDF DOWNLOAD

Description

John Deere 2454D Log Loader Operator’s Manual OMT231429 – PDF DOWNLOAD

• Product Number (P/N): OMT231429_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 2454D

TABLE OF CONTENTS:

John Deere 2454D Log Loader Operator’s Manual OMT231429 – PDF DOWNLOAD

2454D Log Loader 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives and Customs Union Technical Regulations Compliance 18
Recognize Safety Information 19
Follow Safety Instructions 19
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 20
Inspect Machine 20
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 21
Avoid High-Pressure Oils 21
Work In Ventilated Area 22
Prevent Fires 22
In Case of Machine Fire 22
Clean Debris from Machine 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 23
Dispose of Waste Properly 24
Prepare for Emergencies 24
Control Pattern 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 25
Operate Machine Safely 26
Avoid Work Site Hazards 26
Keep Riders Off Machine 27
Use Care When Swinging Machine 27
Travel Safely 27
Operate Booms With Care 28
Avoid Power Lines 28
Avoid Backover Accidents 28
Avoid Machine Tip Over 29
Operating on Slopes 29
Add and Operate Attachments Safely 29
Keep the Operator Protective Structure (OPS) in Place 30
Inspect and Maintain Operator Protective Structures and Guards 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Machines Safely 31
Service Cooling System Safely 31
Prevent Acid Burns 32
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Safety—Safety Signs 34
Safety Signs 34
Operation—Operator’s Station 36
Pedals, Levers, and Panels 36
Control Lever Switches—Live Heel Grapple 37
Control Lever Switches—Articulated Grapple With Valve-In-Head 37
Control Lever Switches—Butt-N-Top Grapple 38
Monitor Panel 38
Monitor Panel Functions 39
Front Switch Panel 40
Front Switch Panel Functions 41
Switch Panel 42
Pilot Shutoff Lever 42
Power Boost Button 42
Travel Alarm and Travel Alarm Cancel Switch 43
Seat Heater Switch—If Equipped 43
Reversing Cooling Fan Switch—If Equipped 43
Cab Heater and Air Conditioner—Side Entry Cab 44
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 45
Cab Heater and Air Conditioner—Rear Entry Cab 45
Operating the AM/FM Radio 46
Side Entry Cab Door Handles 46
Rear Entry Cab Door Handles 47
Opening Side Windows 47
Secondary Exit 47
Adjusting the Mechanical Suspension Seat 49
Adjusting the Air Suspension Seat—If Equipped 50
Adjusting Pilot Control Lever Console Height 51
Fire Extinguisher 51
Hydraulic Oil Tank Pressure Vent—If Equipped 52
Operation—Operating the Machine 53
Before Starting Work 53
Operator’s Daily Machine Check Before Starting 53
Engine Break-In Period 54
Starting Engine 54
Timer Operation 55
Preset Timer for Heater Start 56
Cold Weather Warm-Up 56
Travel Pedals and Levers 57
Control Levers—Live Heel Grapple 57
Control Levers—Articulated Grapple With Valve-In-Head 59
Control Levers—Butt-N-Top Grapple 61
Control Lever Pattern Operation—Live Heel Grapple 63
Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head 63
Control Lever Pattern Operation-Butt-N-Top Grapple 64
Operating In Water and Mud 64
Driving Up a Steep or Slippery Slope 64
Lower Boom With Engine Stopped 65
Parking the Machine 66
Loading Machine On Trailer 66
Cab Tilting Procedure 67
Towing Machine 68
Tiedown Points 68
Machine Recovery 68
Maintenance—Machine 69
Diesel Fuel 69
Lubricity of Diesel Fuel 70
Handling and Storing Diesel Fuel 70
Biodiesel Fuel 71
Low Sulfur Diesel Fuel Conditioner 72
Testing Diesel Fuel 72
Minimizing the Effect of Cold Weather on Diesel Engines 73
Handling and Storing Diesel Fuel 74
Alternative and Synthetic Lubricants 74
Engine Break-In Oil 74
Diesel Engine Oil—Stage II Engine 75
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 76
Diesel Engine Oil—Tier 3 and Stage III A Engines 77
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 78
Diesel Engine Oil — Tier 3 and Stage IIIA 79
Diesel Engine Oil and Filter Service Intervals 80
Hydraulic Oil 81
Swing Gear Case and Travel Gear Case Oils 83
Pump Gear Case Oil 83
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 84
Cab and Riser Tilt Power Pack Oil 85
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 86
Drain Intervals for Diesel Engine Coolant 87
John Deere COOL-GARD™ II Coolant Extender 87
Supplemental Coolant Additives 87
Operating in Warm Temperature Climates 88
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 88
Testing Diesel Engine Coolant 89
Maintenance—Periodic Maintenance 90
Service Machine at Specified Intervals 90
Check the Hour Meter Regularly 90
Engine Identification 90
Prepare Machine for Maintenance 91
Open Access Doors for Service 91
Open Engine Cover for Service 92
Fuel Tank 92
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 92
Periodic Maintenance Record Keeping System 93
Maintenance—As Required 96
Drain Water Separator 96
Clean Fuel Tank Inlet Screen 96
Clean Fuel Suction Screen 96
Drain Fuel Tank Sump 97
Check Windshield Washer Fluid Level 97
Clean Air Cleaner Dust Unloader Valve 97
Clean Air Inlet Screen and Cooling Package 98
Check Track Sag 99
Adjust Track Sag 100
Check Coolant 101
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 101
Maintenance—Every 10 Hours or Daily 102
Lubricate Front End Pin Joints 102
Check Hydraulic Tank Oil Level 103
Check Engine Oil Level 105
Check Surge Tank Coolant Level 106
Maintenance—Initial Service—50 Hours 107
Inspect and Re-Torque Track Hardware 107
Maintenance—Every 50 Hours 108
Lubricate Swing Bearing 108
Maintenance—Initial Service – 250 Hours 109
Change Engine Break-In Oil and Replace Filter 109
Maintenance—Every 250 Hours 110
Take Engine Oil Sample 110
Check Swing Gear Case Oil Level 110
Drain Hydraulic Tank Sump 111
Check Pump Drive Gear Case Oil Level 112
Clean Primary Air Cleaner Element 113
Check Battery Electrolyte Level and Terminals 114
Check Travel Gear Case Oil Level 116
Inspect and Re-Torque Track Hardware 116
Maintenance—Every 500 Hours 117
Lubricate Swing Bearing Gear 117
Change Engine Oil and Replace Filter 117
Replace Water Separator 118
Replace Final Fuel Filter 119
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 119
Check Air Intake Hoses 119
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 120
Take Fluid Samples 120
Maintenance—Every 1000 Hours 121
Change Swing Gear Case Oil 121
Replace Hydraulic Oil Tank Oil Filter 121
Replace Pilot Oil Filter 124
Clean the Engine Crankcase Ventilation Tube 126
Change Pump Drive Gear Case Oil 126
Inspect Fan Belt 127
Replace Air Cleaner Elements 128
Replace Air Cleaner Dust Unloader Valve 128
Check Coolant 129
Replace Fuel Tank Breather (S N 240279— ) 129
Maintenance—Every 1500 Hours 130
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 130
Maintenance—Every 2000 Hours 133
Check and Adjust Engine Valve Lash 133
Change Travel Gear Case Oil 133
Maintenance—Every 5000 Hours 134
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 134
Replace Hydraulic Cap Breather Element—If Equipped 136
Replace Hydraulic Tank Vent Cap Filter—If Equipped 137
Replace Engine Crankshaft Damper 138
Maintenance—Every 6000 Hours 139
Drain Cooling System 139
Cooling System Fill and Deaeration Procedure 141
Miscellaneous—Machine 142
Inspect and Clean Polycarbonate Windows 142
Check and Adjust Air Conditioner Belt 143
Bleed Fuel System 143
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 143
Do Not Service Control Valves, Cylinders, Pumps, or Motors 144
Precautions for Alternator and Regulator 144
JDLink™ Machine Monitoring System (MMS)—If Equipped 144
Using Diagnostic Gauge to Access Engine Information 145
Main Menu Navigation 145
Engine Configuration Data 147
Accessing Stored Trouble Codes 148
Accessing Active Trouble Codes 150
Adjusting Backlighting 152
Adjusting Contrast 153
Selecting Units Of Measurement 155
Setup 1-Up Display 157
Setup 4-Up Display 162
Using Booster Batteries—24-Volt System 167
Handling, Checking, and Servicing Batteries Carefully 168
Using Battery Charger 169
Replacing Batteries 170
Adding 12—Volt Accessories 171
Replacing Fuses 171
Fluid Sampling Test Ports—If Equipped 175
Welding On Machine 175
Clean Machine Regularly 175
Check and Clean Windshield Regularly 176
Track Sag General Information 176
Unified Inch Bolt and Screw Torque Values 177
Metric Bolt and Screw Torque Values 178
Miscellaneous—Operational Checkout 179
Operational Checkout 179
Miscellaneous—Troubleshooting 219
Using Troubleshooting Charts 219
Engine 220
Electrical System 223
Front Attachments Electrical Controls 225
Hydraulic System 226
Miscellaneous—Storage 228
Prepare Machine for Storage 228
Monthly Storage Procedure 229
Miscellaneous—Machine Numbers 230
Record Product Identification Number (PIN) 230
Record Engine Serial Number 230
Record Travel Motor Serial Numbers 230
Record Swing Motor Serial Number 231
Record Hydraulic Pump Serial Number 231
Keep Proof of Ownership 231
Keep Machines Secure 232
Miscellaneous—Specifications 233
2454D Engine Specifications 233
2454D Drain and Refill Capacities 233
2454D Log Loader Live Heel Grapple Machine Specifications 234
2454D Log Loader Valve-in-Head Grapple Machine Specifications 236
2454D Log Loader Live Heel Working Ranges 238
2454D Log Loader Valve-in-Head Working Ranges 239
2454D Log Loader Live Heel Grapple—Lift Capacity, kg (lb) 240
2454D Log Loader Valve-in-Head Grapple—Lift Capacity, kg (lb) 241
EC Declaration of Conformity 242
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 31
Section 1-5 34
Section 2-1 36
Section 2-2 53
Section 3-1 69
Section 3-2 90
Section 3-3 96
Section 3-4 102
Section 3-5 107
Section 3-6 108
Section 3-7 109
Section 3-8 110
Section 3-9 117
Section 3-10 121
Section 3-11 130
Section 3-12 133
Section 3-13 134
Section 3-14 139
Section 4-1 142
Section 4-2 179
Section 4-3 219
Section 4-4 228
Section 4-5 230
Section 4-6 233

S.V 04/24