John Deere 2454D Processor Operation Manual OMT231431 PDF Download

Description

John Deere 2454D Processor Operator’s Manual OMT231431 – PDF DOWNLOAD

• Product Number (P/N): OMT231431_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Processors
• Publication Type: Operator’s Manuals
• Associated Models: 2454D

TABLE OF CONTENTS:

John Deere 2454D Processor Operator’s Manual OMT231431 – PDF DOWNLOAD

2454D Processor 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 18
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires 21
In Case of Machine Fire 21
Clean Debris from Machine 22
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Dispose of Waste Properly 23
Prepare for Emergencies 23
Control Pattern 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Operate Machine Safely 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Use Care When Swinging Machine 26
Travel Safely 26
Operate Booms With Care 27
Avoid Power Lines 27
Avoid Backover Accidents 27
Avoid Machine Tip Over 28
Operating On Slopes 28
Add and Operate Attachments Safely 28
Keep the Operator Protective Structure (OPS) in Place 29
Inspect and Maintain Operator Protective Structures and Guards 29
Saw Chain Hazard 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Machines Safely 31
Service Cooling System Safely 31
Prevent Acid Burns 32
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Chain Shot Guard Inspection 33
Safety—Safety Signs 36
Safety Signs 36
Operation—Operator’s Station 38
Pedals, Levers, and Panels 38
Control Lever Switches 38
Monitor Panel 39
Monitor Panel Functions 40
Front Switch Panel 41
Front Switch Panel Functions 42
Switch Panel 42
Pilot Shutoff Lever 43
Horn Switch 43
Travel Alarm and Travel Alarm Cancel Switch 43
Seat Heater Switch—If Equipped 44
Reversing Cooling Fan Switch—If Equipped 44
Cab Heater and Air Conditioner 45
Selecting Display Between Celsius and Fahrenheit 46
Operating the AM/FM Radio 46
Cab Door Handles 47
Opening Side Windows 47
Secondary Exit 47
Adjusting the Mechanical Suspension Seat 48
Adjusting the Air Suspension Seat—If Equipped 49
Adjusting Pilot Control Lever Console Height 50
Fire Extinguisher 50
Hydraulic Oil Tank Pressure Vent—If Equipped 51
Operation—Operating the Machine 52
Before Starting Work 52
Operator’s Daily Machine Check Before Starting 52
Engine Break-In Period 53
Starting Engine 53
Timer Operation 54
Preset Timer for Heater Start 55
Cold Weather Warm-Up 55
Travel Pedals and Levers 56
Control Levers 56
Control Lever Pattern Operation 58
Operating In Water and Mud 58
Driving Up a Steep or Slippery Slope 58
Lower Boom With Engine Stopped 59
Parking the Machine 60
Loading Machine On Trailer 60
Towing Machine 60
Tiedown Points 61
Machine Recovery 61
Maintenance—Machine 62
Diesel Fuel 62
Lubricity of Diesel Fuel 63
Handling and Storing Diesel Fuel 63
Biodiesel Fuel 64
Testing Diesel Fuel 65
Minimizing the Effect of Cold Weather on Diesel Engines 66
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 67
Drain Intervals for Diesel Engine Coolant 68
John Deere COOL-GARD™ II Coolant Extender 68
Supplemental Coolant Additives 68
Operating in Warm Temperature Climates 69
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 69
Testing Diesel Engine Coolant 70
Low Sulfur Diesel Fuel Conditioner 70
Handling and Storing Diesel Fuel 71
Diesel Engine Oil—Stage II Engine 71
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 72
Diesel Engine Oil—Tier 3 and Stage III A Engines 73
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 74
Engine Break-In Oil 75
Diesel Engine Oil — Tier 3 and Stage IIIA 75
Alternative and Synthetic Lubricants 76
Hydraulic Oil 76
Swing Gear Case and Travel Gear Case Oils 79
Pump Gear Case Oil 79
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 80
Maintenance—Periodic Maintenance 81
Service Machine at Specified Intervals 81
Check the Hour Meter Regularly 81
Engine Identification 81
Prepare Machine for Maintenance 82
Open Access Doors for Service 82
Open Engine Cover for Service 82
Fuel Tank 82
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 83
Periodic Maintenance Record Keeping System 84
Maintenance—As Required 87
Drain Water Separator 87
Clean Fuel Tank Inlet Screen 87
Clean Fuel Suction Screen 87
Drain Fuel Tank Sump 88
Check Windshield Washer Fluid Level 88
Clean Air Cleaner Dust Unloader Valve 88
Clean Air Inlet Screen and Cooling Package 89
Check Track Sag 90
Adjust Track Sag 90
Check Coolant 92
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 92
Replace High Pressure Supply Filter 93
Replace Case Drain Filter 93
Maintenance—Every 10 Hours or Daily 94
Lubricate Front End Pin Joints 94
Check Hydraulic Tank Oil Level 95
Check Engine Oil Level 97
Check Surge Tank Coolant Level 98
Chain Shot Guard Inspection 98
Maintenance—Initial Service – 50 Hours 101
Inspect and Re-Torque Track Hardware 101
Maintenance—Every 50 Hours 102
Lubricate Swing Bearing 102
Maintenance—Initial Service – 250 Hours 103
Change Engine Break-In Oil and Replace Filter 103
Maintenance—Every 250 Hours 104
Take Engine Oil Sample 104
Check Swing Gear Case Oil Level 104
Drain Hydraulic Tank Sump 105
Check Pump Drive Gear Case Oil Level 106
Clean Primary Air Cleaner Element 107
Check Battery Electrolyte Level and Terminals 108
Check Travel Gear Case Oil Level 110
Inspect and Re-Torque Track Hardware 110
Maintenance—Every 500 Hours 111
Lubricate Swing Bearing Gear 111
Change Engine Oil and Replace Filter 111
Replace Water Separator 112
Replace Final Fuel Filter 113
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 113
Check Air Intake Hoses 113
Clean Cab Fresh Air and Recirculating Air Filters 114
Take Fluid Samples 114
Maintenance—Every 1000 Hours 115
Change Swing Gear Case Oil 115
Replace Hydraulic Oil Tank Oil Filter 115
Replace Pilot Oil Filter 118
Clean the Engine Crankcase Ventilation Tube 120
Change Pump Drive Gear Case Oil 120
Inspect Fan Belt 121
Replace Air Cleaner Elements 122
Replace Air Cleaner Dust Unloader Valve 122
Check Coolant 123
Replace Fuel Tank Breather (S N 240279— ) 123
Maintenance—Every 1500 Hours 124
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 124
Maintenance—Every 2000 Hours 127
Check and Adjust Engine Valve Lash 127
Change Travel Gear Case Oil 127
Maintenance—Every 5000 Hours 128
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 128
Replace Hydraulic Cap Breather Element—If Equipped 130
Replace Hydraulic Tank Vent Cap Filter—If Equipped 131
Replace Engine Crankshaft Damper 132
Maintenance—Every 6000 Hours 133
Drain Cooling System 133
Cooling System Fill and Deaeration Procedure 135
Miscellaneous—Machine 136
Inspect and Clean Polycarbonate Windows 136
Check and Adjust Air Conditioner Belt 137
Bleed Fuel System 137
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 137
Do Not Service Control Valves, Cylinders, Pumps, or Motors 138
Precautions for Alternator and Regulator 138
JDLink™ Machine Monitoring System (MMS)—If Equipped 138
Using Diagnostic Gauge to Access Engine Information 139
Main Menu Navigation 139
Engine Configuration Data 141
Accessing Stored Trouble Codes 142
Accessing Active Trouble Codes 144
Adjusting Backlighting 146
Adjusting Contrast 147
Selecting Units Of Measurement 149
Setup 1-Up Display 151
Setup 4-Up Display 156
Using Booster Batteries—24-Volt System 161
Handling, Checking, and Servicing Batteries Carefully 162
Using Battery Charger 163
Replacing Batteries 164
Adding 12—Volt Accessories 165
Replacing Fuses 165
Fluid Sampling Test Ports—If Equipped 169
Welding On Machine 169
Clean Machine Regularly 169
Check and Clean Windshield Regularly 170
Track Sag General Information 170
Unified Inch Bolt and Screw Torque Values 171
Metric Bolt and Screw Torque Values 172
Miscellaneous—Operational Checkout 173
Operational Checkout 173
Miscellaneous—Troubleshooting 206
Using Troubleshooting Charts 206
Engine 207
Electrical System 210
Front Attachments Electrical Controls 212
Hydraulic System 213
Miscellaneous—Storage 215
Prepare Machine for Storage 215
Monthly Storage Procedure 216
Miscellaneous—Machine Numbers 217
Record Product Identification Number (PIN) 217
Record Engine Serial Number 217
Record Travel Motor Serial Numbers 217
Record Swing Motor Serial Number 218
Record Hydraulic Pump Serial Number 218
Keep Proof of Ownership 218
Keep Machines Secure 219
Miscellaneous—Specifications 220
2454D Engine Specifications 220
2454D Drain and Refill Capacities 220
2454D Processor Machine Specifications 221
2454D Processor Working Ranges 223
2454D Processor—Lift Capacity, kg (lb) 224
EC Declaration of Conformity 225
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 31
Section 1-5 36
Section 2-1 38
Section 2-2 52
Section 3-1 62
Section 3-2 81
Section 3-3 87
Section 3-4 94
Section 3-5 101
Section 3-6 102
Section 3-7 103
Section 3-8 104
Section 3-9 111
Section 3-10 115
Section 3-11 124
Section 3-12 127
Section 3-13 128
Section 3-14 133
Section 4-1 136
Section 4-2 173
Section 4-3 206
Section 4-4 215
Section 4-5 217
Section 4-6 220

S.V 04/24