John Deere 2454D Processor Operator’s Manual OMT231431 – PDF DOWNLOAD

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John Deere 2454D Processor Operator’s Manual OMT231431 – PDF DOWNLOAD

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John Deere 2454D Processor Operator’s Manual OMT231431 – PDF DOWNLOAD

P/N: OMT231431_81
Language: English
Division: Forestry
Product Lines: Processors
Publication Type: Operator’s Manuals
Associated Models: 2454D
Series: D SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2454D Processor Operator’s Manual OMT231431 – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
In Case of Machine Fire 24
Clean Debris from Machine 24
Prevent Battery Explosions 24
Handle Chemical Products Safely 25
Dispose of Waste Properly 25
Prepare for Emergencies 25
Control Pattern 25
Safety—Operating Precautions 26
Use Steps and Handholds Correctly 26
Start Only From Operator’s Seat 26
Use and Maintain Seat Belt 26
Prevent Unintended Machine Movement 26
Operate Machine Safely 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Use Care When Swinging Machine 28
Travel Safely 28
Operate Booms With Care 29
Avoid Power Lines 29
Avoid Backover Accidents 29
Avoid Machine Tip Over 30
Operating On Slopes 30
Add and Operate Attachments Safely 30
Keep the Operator Protective Structure (OPS) in Place 31
Inspect and Maintain Operator Protective Structures and Guards 31
Saw Chain Hazard 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 33
Prevent Acid Burns 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 35
Drive Metal Pins Safely 35
Chain Shot Guard Inspection 35
Safety—Safety Signs 37
Safety Signs 37
Operation—Operator’s Station 39
Pedals, Levers, and Panels 39
Control Lever Switches 39
Monitor Panel 40
Monitor Panel Functions 41
Front Switch Panel 42
Front Switch Panel Functions 43
Switch Panel 43
Pilot Shutoff Lever 44
Horn Switch 44
Travel Alarm and Travel Alarm Cancel Switch 44
Seat Heater Switch—If Equipped 45
Reversing Cooling Fan Switch—If Equipped 45
Cab Heater and Air Conditioner 46
Selecting Display Between Celsius and Fahrenheit 47
Operating the AM/FM Radio 47
Cab Door Handles 48
Opening Side Windows 48
Secondary Exit 49
Adjusting the Mechanical Suspension Seat 49
Adjusting the Air Suspension Seat—If Equipped 50
Adjusting Pilot Control Lever Console Height 51
Fire Extinguisher 51
Hydraulic Oil Tank Pressure Vent—If Equipped 52
Operation—Operating the Machine 53
Before Starting Work 53
Operator’s Daily Machine Check Before Starting 53
Engine Break-In Period 54
Starting Engine 54
Timer Operation 55
Preset Timer for Heater Start 56
Cold Weather Warm-Up 56
Travel Pedals and Levers 57
Control Levers 58
Control Lever Pattern Operation 59
Operating In Water and Mud 59
Driving Up a Steep or Slippery Slope 60
Lower Boom With Engine Stopped 60
Parking the Machine 61
Loading Machine On Trailer 61
Towing Machine 62
Tiedown Points 62
Machine Recovery 62
Maintenance—Machine 63
Diesel Fuel 63
Lubricity of Diesel Fuel 64
Handling and Storing Diesel Fuel 64
Biodiesel Fuel 65
Testing Diesel Fuel 66
Minimizing the Effect of Cold Weather on Diesel Engines 67
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 68
Drain Intervals for Diesel Engine Coolant 69
John Deere COOL-GARD™ II Coolant Extender 69
Supplemental Coolant Additives 70
Operating in Warm Temperature Climates 70
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 71
Testing Diesel Engine Coolant 72
Low Sulfur Diesel Fuel Conditioner 72
Handling and Storing Diesel Fuel 73
Diesel Engine Oil—Stage II Engine 73
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 74
Diesel Engine Oil—Tier 3 and Stage III A Engines 75
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 76
Engine Break-In Oil 77
Diesel Engine Oil — Tier 3 and Stage IIIA 77
Alternative and Synthetic Lubricants 78
Hydraulic Oil 79
Swing Gear Case and Travel Gear Case Oils 81
Pump Gear Case Oil 81
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 82
Maintenance—Periodic Maintenance 83
Service Machine at Specified Intervals 83
Check the Hour Meter Regularly 83
Engine Identification 83
Prepare Machine for Maintenance 84
Open Access Doors for Service 84
Open Engine Cover for Service 84
Fuel Tank 84
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 85
Periodic Maintenance Record Keeping System 86
Maintenance—As Required 89
Drain Water Separator 89
Clean Fuel Tank Inlet Screen 89
Clean Fuel Suction Screen 89
Drain Fuel Tank Sump 90
Check Windshield Washer Fluid Level 90
Clean Air Cleaner Dust Unloader Valve 90
Clean Air Inlet Screen and Cooling Package 91
Check Track Sag 92
Adjust Track Sag 93
Check Coolant 94
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 95
Replace High Pressure Supply Filter 95
Replace Case Drain Filter 96
Maintenance—Every 10 Hours or Daily 97
Lubricate Front End Pin Joints 97
Check Hydraulic Tank Oil Level 98
Check Engine Oil Level 101
Check Surge Tank Coolant Level 101
Chain Shot Guard Inspection 102
Maintenance—Initial Service – 50 Hours 104
Inspect and Re-Torque Track Hardware 104
Maintenance—Every 50 Hours 105
Lubricate Swing Bearing 105
Maintenance—Initial Service – 250 Hours 106
Change Engine Break-In Oil and Replace Filter 106
Maintenance—Every 250 Hours 107
Take Engine Oil Sample 107
Check Swing Gear Case Oil Level 107
Drain Hydraulic Tank Sump 108
Check Pump Drive Gear Case Oil Level 109
Clean Primary Air Cleaner Element 110
Check Battery Electrolyte Level and Terminals 111
Check Travel Gear Case Oil Level 113
Inspect and Re-Torque Track Hardware 114
Maintenance—Every 500 Hours 115
Lubricate Swing Bearing Gear 115
Change Engine Oil and Replace Filter 116
Replace Water Separator 117
Replace Final Fuel Filter 117
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 118
Check Air Intake Hoses 118
Clean Cab Fresh Air and Recirculating Air Filters 119
Take Fluid Samples 120
Maintenance—Every 1000 Hours 121
Change Swing Gear Case Oil 121
Replace Hydraulic Oil Tank Oil Filter 121
Replace Pilot Oil Filter 124
Clean the Engine Crankcase Ventilation Tube 126
Change Pump Drive Gear Case Oil 126
Inspect Fan Belt 127
Replace Air Cleaner Elements 128
Replace Air Cleaner Dust Unloader Valve 128
Check Coolant 129
Replace Fuel Tank Breather (S N 240279— ) 129
Maintenance—Every 1500 Hours 130
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 130
Maintenance—Every 2000 Hours 132
Check and Adjust Engine Valve Lash 132
Change Travel Gear Case Oil 132
Maintenance—Every 5000 Hours 133
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 133
Replace Hydraulic Cap Breather Element—If Equipped 135
Replace Hydraulic Tank Vent Cap Filter—If Equipped 135
Replace Engine Crankshaft Damper 136
Maintenance—Every 6000 Hours 137
Drain Cooling System 137
Cooling System Fill and Deaeration Procedure 139
Miscellaneous—Machine 140
Inspect and Clean Polycarbonate Windows 140
Check and Adjust Air Conditioner Belt 141
Bleed Fuel System 141
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 142
Do Not Service Control Valves, Cylinders, Pumps, or Motors 142
Precautions for Alternator and Regulator 142
JDLink™ Machine Monitoring System (MMS)—If Equipped 142
Using Diagnostic Gauge to Access Engine Information 143
Main Menu Navigation 143
Engine Configuration Data 145
Accessing Stored Trouble Codes 146
Accessing Active Trouble Codes 148
Adjusting Backlighting 150
Adjusting Contrast 151
Selecting Units Of Measurement 153
Setup 1-Up Display 155
Setup 4-Up Display 161
Using Booster Batteries—24-Volt System 165
Handling, Checking, and Servicing Batteries Carefully 166
Using Battery Charger 167
Replacing Batteries 168
Adding 12—Volt Accessories 169
Replacing Fuses 169
Fluid Sampling Test Ports—If Equipped 174
Welding On Machine 174
Clean Machine Regularly 174
Check and Clean Windshield Regularly 175
Track Sag General Information 175
Unified Inch Bolt and Screw Torque Values 176
Metric Bolt and Screw Torque Values 177
Miscellaneous—Operational Checkout 178
Operational Checkout 178
Diagnostic Trouble Codes Check 178
Operational Checks—Key Switch OFF, Engine OFF 178
Operational Checks—Key Switch ON, Engine OFF 179
Operational Checks—Key Switch ON, Engine ON 185
Miscellaneous—Troubleshooting 216
Using Troubleshooting Charts 216
Engine 217
Electrical System 220
Front Attachments Electrical Controls 222
Hydraulic System 223
Miscellaneous—Storage 225
Prepare Machine for Storage 225
Monthly Storage Procedure 226
Miscellaneous—Machine Numbers 227
Record Product Identification Number (PIN) 227
Record Engine Serial Number 227
Record Travel Motor Serial Numbers 227
Record Swing Motor Serial Number 228
Record Hydraulic Pump Serial Number 228
Keep Proof of Ownership 228
Keep Machines Secure 229
Miscellaneous—Specifications 230
2454D Engine Specifications 230
2454D Drain and Refill Capacities 230
2454D Processor Machine Specifications 231
2454D Processor Working Ranges 233
2454D Processor—Lift Capacity, kg (lb) 235
EC Declaration of Conformity 236
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 26
Section 1-4 33
Section 1-5 37
Section 2-1 39
Section 2-2 53
Section 3-1 63
Section 3-2 83
Section 3-3 89
Section 3-4 97
Section 3-5 104
Section 3-6 105
Section 3-7 106
Section 3-8 107
Section 3-9 115
Section 3-10 121
Section 3-11 130
Section 3-12 132
Section 3-13 133
Section 3-14 137
Section 4-1 140
Section 4-2 178
Section 4-3 216
Section 4-4 225
Section 4-5 227
Section 4-6 230

S.V 04/24