John Deere 2454D Road Builder Operator’s Manual OMT231428 – PDF DOWNLOAD

Description

John Deere 2454D Road Builder Operator’s Manual OMT231428 – PDF DOWNLOAD

• Product Number (P/N): OMT231428_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Road Builders
• Publication Type: Operator’s Manuals
• Associated Models: 2454D

TABLE OF CONTENTS:

John Deere 2454D Road Builder Operator’s Manual OMT231428 – PDF DOWNLOAD

2454D Road Builder 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 18
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires 21
In Case of Machine Fire 21
Clean Debris from Machine 22
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Dispose of Waste Properly 23
Prepare for Emergencies 23
Control Pattern 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Operate Machine Safely 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Use Care When Swinging Machine 26
Travel Safely 26
Operate Booms With Care 27
Avoid Power Lines 27
Avoid Backover Accidents 27
Avoid Machine Tip Over and Machine Damage 28
Use Special Care When Lifting Objects 28
Operating On Slopes 28
Add and Operate Attachments Safely 29
Keep the Operator Protective Structure (OPS) in Place 29
Inspect and Maintain Operator Protective Structures and Guards 29
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Machines Safely 30
Service Cooling System Safely 30
Prevent Acid Burns 31
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Safety—Safety Signs 33
Safety Signs 33
Operation—Operator’s Station 35
Pedals, Levers, and Panels 35
Control Lever Switches 36
Monitor Panel 36
Monitor Panel Functions 37
Front Switch Panel 38
Front Switch Panel Functions 39
Switch Panel 40
Pilot Shutoff Lever 40
Power Boost Button 40
Travel Alarm and Travel Alarm Cancel Switch 41
Seat Heater Switch—If Equipped 41
Reversing Cooling Fan Switch—If Equipped 41
Cab Heater and Air Conditioner—Side Entry Cab 42
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 43
Cab Heater and Air Conditioner—Rear Entry Cab 43
Operating the AM/FM Radio 44
Side Entry Cab Door Handles 44
Rear Entry Cab Door Handles 45
Opening Side Windows 45
Secondary Exit 45
Adjusting the Mechanical Suspension Seat 47
Adjusting the Air Suspension Seat—If Equipped 48
Adjusting Pilot Control Lever Console Height 49
Fire Extinguisher 49
Hydraulic Oil Tank Pressure Vent—If Equipped 50
Operation—Operating the Machine 51
Before Starting Work 51
Operator’s Daily Machine Check Before Starting 51
Engine Break-In Period 52
Starting Engine 52
Timer Operation 53
Preset Timer for Heater Start 54
Cold Weather Warm-Up 54
Travel Pedals and Levers 55
Control Levers 55
Control Lever Pattern Operation 57
Operating In Water and Mud 57
Driving Up a Steep or Slippery Slope 57
Lifting 58
Lower Boom With Engine Stopped 59
Parking the Machine 60
Loading Machine On Trailer 60
Cab Tilting Procedure 61
Towing Machine 62
Tiedown Points 62
Machine Recovery 62
Maintenance—Machine 63
Diesel Fuel 63
Low Sulfur Diesel Fuel Conditioner 63
Lubricity of Diesel Fuel 64
Handling and Storing Diesel Fuel 64
Biodiesel Fuel 65
Testing Diesel Fuel 66
Minimizing the Effect of Cold Weather on Diesel Engines 67
Handling and Storing Diesel Fuel 68
Engine Break-In Oil 68
Diesel Engine Oil—Stage II Engine 69
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 70
Diesel Engine Oil—Tier 3 and Stage III A Engines 71
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 72
Alternative and Synthetic Lubricants 73
Hydraulic Oil 73
Swing Gear Case and Travel Gear Case Oils 76
Pump Gear Case Oil 76
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 77
Cab and Riser Tilt Power Pack Oil 78
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 79
Drain Intervals for Diesel Engine Coolant 80
John Deere COOL-GARD™ II Coolant Extender 80
Supplemental Coolant Additives 80
Operating in Warm Temperature Climates 81
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 81
Testing Diesel Engine Coolant 82
Maintenance—Periodic Maintenance 83
Service Machine at Specified Intervals 83
Check the Hour Meter Regularly 83
Engine Identification 83
Prepare Machine for Maintenance 84
Open Access Doors for Service 84
Open Engine Cover for Service 84
Fuel Tank 84
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 85
Periodic Maintenance Record Keeping System 86
Maintenance—As Required 89
Drain Water Separator 89
Clean Fuel Tank Inlet Screen 89
Clean Fuel Suction Screen 89
Drain Fuel Tank Sump 90
Check Windshield Washer Fluid Level 90
Clean Air Cleaner Dust Unloader Valve 90
Clean Air Inlet Screen and Cooling Package 91
Check Track Sag 92
Adjust Track Sag 92
Check Coolant 94
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 94
Maintenance—Every 10 Hours or Daily 95
Lubricate Front End Pin Joints 95
Check Hydraulic Tank Oil Level 96
Check Engine Oil Level 98
Check Surge Tank Coolant Level 99
Maintenance—Initial Service – 50 Hours 100
Inspect and Re-Torque Track Hardware 100
Maintenance—Every 50 Hours 101
Lubricate Swing Bearing 101
Maintenance—Initial Service – 250 Hours 102
Change Engine Break-In Oil and Replace Filter 102
Maintenance—Every 250 Hours 103
Check Swing Gear Case Oil Level 103
Take Engine Oil Sample 103
Drain Hydraulic Tank Sump 104
Check Pump Drive Gear Case Oil Level 105
Clean Primary Air Cleaner Element 106
Check Battery Electrolyte Level and Terminals 107
Check Travel Gear Case Oil Level 109
Inspect and Re-Torque Track Hardware 109
Maintenance—Every 500 Hours 110
Lubricate Swing Bearing Gear 110
Change Engine Oil and Replace Filter 110
Replace Water Separator 111
Replace Final Fuel Filter 112
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 112
Check Air Intake Hoses 112
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 113
Take Fluid Samples 113
Maintenance—Every 1000 Hours 114
Change Swing Gear Case Oil 114
Replace Hydraulic Oil Tank Oil Filter 114
Replace Pilot Oil Filter 117
Clean the Engine Crankcase Ventilation Tube 119
Change Pump Drive Gear Case Oil 119
Inspect Fan Belt 120
Replace Air Cleaner Elements 121
Replace Air Cleaner Dust Unloader Valve 121
Check Coolant 122
Replace Fuel Tank Breather (S N 240279— ) 122
Maintenance—Every 1500 Hours 123
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 123
Maintenance—Every 2000 Hours 126
Check and Adjust Engine Valve Lash 126
Change Travel Gear Case Oil 126
Maintenance—Every 5000 Hours 127
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 127
Replace Hydraulic Cap Breather Element—If Equipped 129
Replace Hydraulic Tank Vent Cap Filter—If Equipped 130
Replace Engine Crankshaft Damper 131
Maintenance—Every 6000 Hours 132
Drain Cooling System 132
Cooling System Fill and Deaeration Procedure 134
Miscellaneous—Machine 135
Inspect and Clean Polycarbonate Windows 135
Check and Adjust Air Conditioner Belt 136
Bleed Fuel System 136
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 136
Do Not Service Control Valves, Cylinders, Pumps, or Motors 137
Precautions for Alternator and Regulator 137
JDLink™ Machine Monitoring System (MMS)—If Equipped 137
Using Diagnostic Gauge to Access Engine Information 138
Main Menu Navigation 138
Engine Configuration Data 140
Accessing Stored Trouble Codes 141
Accessing Active Trouble Codes 143
Adjusting Backlighting 145
Adjusting Contrast 146
Selecting Units Of Measurement 148
Setup 1-Up Display 150
Setup 4-Up Display 155
Using Booster Batteries—24-Volt System 160
Handling, Checking, and Servicing Batteries Carefully 161
Using Battery Charger 162
Replacing Batteries 163
Adding 12—Volt Accessories 164
Replacing Fuses 164
Fluid Sampling Test Ports—If Equipped 168
Welding On Machine 168
Clean Machine Regularly 168
Check and Clean Windshield Regularly 169
Track Sag General Information 169
Unified Inch Bolt and Screw Torque Values 170
Metric Bolt and Screw Torque Values 171
Miscellaneous—Operational Checkout 172
Operational Checkout 172
Miscellaneous—Troubleshooting 209
Using Troubleshooting Charts 209
Engine 210
Electrical System 213
Front Attachments Electrical Controls 215
Hydraulic System 216
Miscellaneous—Storage 218
Prepare Machine for Storage 218
Monthly Storage Procedure 219
Miscellaneous—Machine Numbers 220
Record Product Identification Number (PIN) 220
Record Engine Serial Number 220
Record Travel Motor Serial Numbers 220
Record Swing Motor Serial Number 221
Record Hydraulic Pump Serial Number 221
Keep Proof of Ownership 221
Keep Machines Secure 222
Miscellaneous—Specifications 223
2454D Engine Specifications 223
2454D Drain and Refill Capacities 223
2454D Road Builder Machine Specifications 224
2454D Road Builder Working Ranges 226
2454D Road Builder—Lift Capacity, kg (lb) 227
EC Declaration of Conformity 228
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 30
Section 1-5 33
Section 2-1 35
Section 2-2 51
Section 3-1 63
Section 3-2 83
Section 3-3 89
Section 3-4 95
Section 3-5 100
Section 3-6 101
Section 3-7 102
Section 3-8 103
Section 3-9 110
Section 3-10 114
Section 3-11 123
Section 3-12 126
Section 3-13 127
Section 3-14 132
Section 4-1 135
Section 4-2 172
Section 4-3 209
Section 4-4 218
Section 4-5 220
Section 4-6 223

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