John Deere 245GLC Excavator Operator’s Manual OMT382335X19 PDF

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John Deere 245GLC Excavator Operator’s Manual OMT382335X19 – PDF DOWNLOAD

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John Deere 245GLC Excavator Operator’s Manual OMT382335X19 – PDF DOWNLOAD

• P/N: OMT382335X19_83
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 245GLC
• Serial: 1FF245GX_ _F800001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 245GLC Excavator Operator’s Manual OMT382335X19 – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Recognize Safety Information 22
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 23
Avoid Unauthorized Machine Modifications 23
Control Pattern Selector—If Equipped 23
Inspect Machine 23
Stay Clear of Moving Parts 24
Avoid High-Pressure Fluids 24
Avoid High-Pressure Oils 24
Work In Ventilated Area 25
Avoid Static Electricity Risk When Refueling 25
Prevent Fires, Clean Debris From Machine 26
In Case of Machine Fire 26
Prevent Battery Explosions 27
Handle Chemical Products Safely 27
Handle Starting Fluid Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 28
Exhaust Filter Ash Handling and Disposal 28
Prepare for Emergencies 28
Clean Debris from Machine 29
Add Cab Guarding for Special Uses 29
Safety—Operating Precautions 30
Use Steps and Handholds Correctly 30
Start Only From Operator’s Seat 30
Use and Maintain Seat Belt 30
Prevent Unintended Machine Movement 31
Avoid Work Site Hazards 31
Keep Riders Off Machine 32
Avoid Backover Accidents 32
Avoid Machine Tip Over and Machine Damage 33
Use Special Care When Lifting Objects 33
Inspect and Maintain ROPS 34
Travel Safely 34
Prevent Acid Burns 35
Add and Operate Attachments Safely 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Cooling System Safely 36
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Clean Exhaust Filter Safely 38
Safety—Safety Signs and Other Instructions 39
Safety Signs and Other Instructions 39
Safety Signs Installed on Hydraulic Coupler—If Equipped 48
Operation—Operator’s Station 49
Pedals, Levers, and Panels 49
Switch Panel 50
Switch Panel Functions 51
Rear Left Panel 52
Rear Right Panel 52
Horn 53
Power Boost Button 53
Pilot Shutoff Lever 53
Engine Stop Switch 54
Left Console 54
Travel Alarm and Travel Alarm Cancel Switch 54
Seat Heater Switch 55
Auxiliary Function Enable Switch 55
Rear Light Switch—If Equipped 55
Right Console 56
Aftertreatment Device Regeneration Switch 56
Right Enable Switch 57
Cab Heater and Air Conditioner 58
Selecting Display Between Celsius and Fahrenheit 59
Operating the AM/FM Radio 60
Fire Extinguisher Mounting Location 61
Alternative Exit Tool 61
Cab Dome Light Switch 62
Opening Upper Front (Alternative Exit) Window 62
Removing and Storing the Lower Front Window 63
Opening Cab Door Window 63
Opening and Closing the Polycarbonate-Type Roof Exit Cover 64
Adjusting the Mechanical Suspension Seat 65
Adjusting the Air Suspension Seat—If Equipped 66
Adjusting Pilot Control Lever Console Height 66
Operation—Monitor Operation 67
Monitor 67
Monitor Functions 68
Aftertreatment Indicators Overview 70
Monitor Start-Up 71
Main Menu 72
Main Menu—Alarm List 73
Main Menu—Air Conditioner 79
Main Menu—Radio 81
Main Menu—Work Mode 82
Main Menu—Setting Menu 83
Main Menu—Setting Menu—Date and Time 84
Main Menu—Setting Menu—Attachment Name Input 84
Main Menu—Setting Menu—Auto-Shutdown 85
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 86
Main Menu—Setting Menu—Sub Meter Selection 87
Main Menu—Setting Menu—Rear View Camera Monitor 88
Main Menu—Setting Menu—Display Item Selection 89
Main Menu—Setting Menu—Brightness Adjustment 89
Main Menu—Setting Menu—Language 89
Main Menu—Setting Menu—Unit Selection 90
Main Menu—Setting Menu—Main Menu Sequence Change 90
Main Menu—Information Menu 91
Main Menu—Information Menu—Operation 92
Main Menu—Information Menu—Maintenance 93
Main Menu—Information Menu—Troubleshooting 93
Main Menu—Information Menu—Monitoring 93
Operation—Operating the Machine 94
Before Starting Work 94
Inspect Machine Daily Before Starting 94
Battery Disconnect Switch 95
Starting Engine 96
Cold Weather Start Aid 97
Cold Weather Warm-Up 98
Operate Within Machine Limits 99
Digging and Grading Operation 100
Required Machine Stop Warning 101
Travel Pedals and Levers 103
Auxiliary Function Lever (AFL) 104
Aftertreatment Device 105
Aftertreatment Device Regeneration 107
Selective Catalytic Reduction (SCR) System Overview 109
Locking the Hydraulic Coupler to the Attachment—If Equipped 110
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 112
Control Lever Pattern Operation 113
Mechanical Control Lever Pattern Selector—If Equipped 114
Control Lever Pattern Conversion 115
Operating in Water and Mud 116
Driving Up a Steep or Slippery Slope 116
Lifting With Bucket Loop 117
Lifting With John Deere Quick Coupler 118
Lower Boom With Engine Stopped 119
Parking the Machine 120
Loading Machine for Transport 121
Towing Machine a Short Distance 123
Lifting the Machine 123
Transporting by Road 124
Maintenance—Machine 125
Required Emission-Related Information 125
Diesel Fuel 125
Diesel Fuel Specifications 125
Lubricity of Diesel Fuel 126
Handling and Storing Diesel Fuel 126
Biodiesel Fuel 127
Testing Diesel Fuel 127
Supplemental Diesel Fuel Additives 128
Fuel Filters 128
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 128
Refilling Diesel Exhaust Fluid (DEF) Tank 129
Testing Diesel Exhaust Fluid (DEF) 130
Storing Diesel Exhaust Fluid (DEF) 130
Disposal of Diesel Exhaust Fluid (DEF) 131
Minimizing the Effect of Cold Weather on Diesel Engines 131
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 132
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 133
Diesel Engine Oil Service Interval for Operation at High Altitude 133
Oil Filters 134
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 135
Water Quality for Mixing with Coolant Concentrate 136
Operating in Warm Temperature Climates 136
Testing Coolant Freeze Point 137
Disposing of Coolant 137
Alternative and Synthetic Lubricants 138
Lubricant Storage 138
Mixing of Lubricants 138
Hydraulic Oil 139
Swing Gear Case and Travel Gear Case Oils 140
Pump Drive Gear Case Oil 140
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 141
Maintenance—Periodic Maintenance 142
Service Machine at Specified Intervals 142
Check the Hour Meter Regularly 142
Prepare Machine for Maintenance 143
Open Access Doors for Service 144
Open Engine Cover for Service 144
Fuel Tank 144
Hydraulic Breaker Attachment 145
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 145
Service Intervals 146
Required Parts 148
Maintenance—As Required 149
Remove and Clean Fuel Tank Inlet Screen 149
Clean Rear Camera Lens 149
Inspect Belts 150
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 151
Check and Clean Radiator Air Inlet Screen 152
Check and Clean Air Cleaner Dust Unloader Valve 153
Check Windshield Washer Fluid Level 153
Check and Adjust Track Sag 154
Clean and Tighten Battery Terminals 156
Maintenance—10 Hours or Daily 157
Check Hydraulic Tank Oil Level 157
Check Engine Oil Level 159
Check Engine Coolant Level 161
Lubricate Hydraulic Coupler—If Equipped 162
Maintenance—Every 50 Hours or Weekly 163
Drain Water and Sediment From Fuel Tank Sump 163
Drain Primary Fuel Filter and Water Separator 163
Maintenance—Initial Service—100 Hours 164
Inspect and Re-Torque Track Hardware 164
Maintenance—Every 100 Hours 165
Lubricate Working Tool Pivots 165
Maintenance—Every 250 Hours 166
Check Swing Gear Case Oil Level 166
Drain Water and Sediment From Hydraulic Tank Sump 167
Check Pump Drive Gear Case Oil Level 168
Check Travel Gear Case Oil Level 169
Check Hybrid Battery Electrolyte Level—If Equipped 170
Inspect and Re-Torque Track Hardware 171
Take Engine Oil Sample 171
Maintenance—Every 500 Hours 172
Lubricate Swing Bearing 172
Lubricate Swing Bearing Gear 172
Lubricate Front End Pin Joints 173
Drain and Refill Engine Oil and Replace Filter 174
Check Air Intake Hoses 175
Clean Cab Fresh Air and Cab Recirculating Air Filters 176
Take Fluid Samples 177
Maintenance—Every 1000 Hours 178
Drain and Refill Pump Drive Gear Case Oil 178
Drain and Refill Swing Gear Case Oil 179
Replace Hydraulic Tank Oil Filter 180
Replace Primary Fuel Filter and Water Separator 182
Replace Final Fuel Filter 183
Replace Pilot Oil Filter 184
Check and Adjust Engine Valve Lash 184
Replace Air Cleaner Elements 185
Replace Air Cleaner Dust Unloader Valve 186
Maintenance—Every 2000 Hours 187
Drain and Refill Travel Gear Case Oil 187
Maintenance—Every 4000 Hours 188
Drain, Flush, and Refill Engine Cooling System 188
Maintenance—Every 4500 Hours 191
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 191
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 192
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 192
Maintenance—Every 5000 Hours 193
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 193
Replace Hydraulic Tank Vent Cap Filter 195
Miscellaneous—Machine 197
Bleed Fuel System 197
Bleed Hydraulic System 197
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 198
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 198
Do Not Service Control Valves, Cylinders, Pumps, or Motors 199
Precautions for Alternator and Regulator 199
Handling, Checking, and Servicing Batteries Carefully 200
Using Battery Charger 201
Using Booster Batteries—24-Volt System 203
Replacing Batteries 203
Welding on Machine 204
Clean the Machine Regularly 204
Adding 12-Volt Accessories 205
Keep Electronic Control Unit Connectors Clean 205
JDLink™ Machine Monitoring System (MMS) 205
Replacing Fuses 206
Replacing Bucket Teeth 209
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 210
Replacing Bucket Teeth—TK Series 210
Removing the Bucket 211
Track Sag General Information 211
Check Track Shoe Hardware 211
Hardware Torque Specifications 211
Unified Inch Bolt and Screw Torque Values 212
Metric Bolt and Screw Torque Values 213
Miscellaneous—Operational Checkout 214
Operational Checkout 214
Diagnostic Trouble Code Check 214
Operational Checks—Key Switch Off, Engine Off Checks 214
Operational Checks—Key Switch On, Engine Off Checks 217
Operational Checks—Key Switch On, Engine On Checks 227
Miscellaneous—Troubleshooting 259
Troubleshooting Procedure 259
Engine 260
Hydraulic System 265
Electrical System 267
Miscellaneous—Storage 270
Prepare Machine for Storage 270
Monthly Storage Procedure 271
Preparing Engine for Long-Term Storage 272
Removing Engine From Long-Term Storage 273
Miscellaneous—Machine Numbers 274
Record Product Identification Number (PIN) 274
Record Engine Serial Number 274
Record Travel Motor Serial Numbers 274
Record Swing Motor Serial Number 275
Record Hydraulic Coupler Serial Number—If Equipped 275
Record Hydraulic Pump Serial Number 276
Keep Proof of Ownership 276
Keep Machines Secure 276
Miscellaneous—Specifications 277
245GLC Engine Specifications 277
245GLC Drain and Refill Capacities 277
245GLC Machine Specifications 278
245GLC Working Ranges 280
245GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 282
245GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 284
245GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 286
245GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in) 288
245GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in) 290
245GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in) 292
Page Number 17
Section 1-1 21
Section 1-2 22
Section 1-3 30
Section 1-4 36
Section 1-5 39
Section 2-1 49
Section 2-2 67
Section 2-3 94
Section 3-1 125
Section 3-2 142
Section 3-3 149
Section 3-4 157
Section 3-5 163
Section 3-6 164
Section 3-7 165
Section 3-8 166
Section 3-9 172
Section 3-10 178
Section 3-11 187
Section 3-12 188
Section 3-13 191
Section 3-14 193
Section 4-1 197
Section 4-2 214
Section 4-3 259
Section 4-4 270
Section 4-5 274
Section 4-6 277

S.V 04/24